KAUP T 411B, Operating Manual

Page 1: ...Fork Positioner T 411 B T 401 BZ T 411 B T 401 BZ T 411 B BA Clamp with welded on bolt on forks with sideshift T 401 B BA Clamp with welded on bolt on forks without sideshift T 411 BZ BZA Fork Positi...

Page 2: ...spects 6 3 Design 7 3 1 Clamp Fork Positioner with mounting 7 3 2 Forks 8 3 3 Efficient equipment settings on electric vehicles 8 3 4 Proper use of the equipment 9 3 5 Improper use 9 4 Installation an...

Page 3: ...5 12 EC Declaration of Conformity Summary 25 Our service department in Aschaffenburg will be happy to answer your technical questions and to provide additional support Technical Support 0049 0 6021 86...

Page 4: ...following symbols are used in this operating manual to highlight details of special importance Identifies details relating to do s and don ts for the purpose of avoiding injury and property damage Spe...

Page 5: ...nents Inappropriate installation maintenance inspection and servicing Assignment of unqualified or non authorised personnel Claims raised by third parties 1 7 Limits of applicable use KAUP attachments...

Page 6: ...safe distance away from moving reciprocating or rotating parts of the attachment to avoid danger of crushing pinching or entanglement Notify the responsible department person immediately of changes a...

Page 7: ...Operating Manual Original Operating Manual 7 3 Design 3 1 Clamp Fork Positioner with mounting with sideshift without sideshift Version 1 Version 2 5 6 7 8 4 2 4 2 1 1 3 3...

Page 8: ...or hooks 7 8 are optionally attached to the clamp body 1 3 2 Forks The slides of the forks consist conduits 2 a welded on plate 9 and screwed on forks 10 or conduits 2 with welded on forks 11 3 3 Effi...

Page 9: ...aintenance instructions 3 5 Improper use Exceeding the allowable load capacity and load centre Dragging or pushing loads with the attachment Transporting persons with the load or load handling devices...

Page 10: ...Operating Manual 10 Original Operating Manual 4 1 1 Clamp Fork Positioner with sideshift without sideshift 1 1 X X 3 2 4 4 2 1 1 3 5 5 5...

Page 11: ...the operating elements operating lever joystick etc Mount the residual carrying capacity notice and identification of the operating elements if not already present of the combination of lift truck att...

Page 12: ...e system in accordance with the operating instructions of the lift truck manufacturer In the case of injuries caused by high pressure oil inform the works physician and seek out a specialist immediate...

Page 13: ...shift the machine and equipment must be inspected for visible damage and defects Repeat faults to your superior and have them rectified without delay Be aware of persons present in the area where you...

Page 14: ...comes into contact with the ground Ensure that multiple items stacked on top of one another are securely fastened 6 Maintenance and servicing 6 1 General Regular maintenance is essential to ensure rel...

Page 15: ...re visibly damaged Note the following tightening torques which are valid for screws with connecting surfaces according to ISO 4762 ISO 4014 ISO 4032 etc Screw bolt rating 8 8 10 9 12 9 M6 thread 9 3Nm...

Page 16: ...cants approved and recommended by KAUP Greases Note Lithium soap grease NLGI Class 2 e g Avialith 2 Designation DIN51825 K 2 K 30 Complex soap grease NLGI Class 2 e g Turmogrease Gel M 5 Foundry quali...

Page 17: ...Operating Manual Original Operating Manual 17 6 3 1 Clamp A B A B C A Version 1 Version 2 14 26 27 13 13 3 1 25 33 26 4 23 24 28 26...

Page 18: ...Operating Manual 18 Original Operating Manual 6 3 2 Forks 34 T 401BA T 411BA T 401BZA T 411BZA 5 20 Version 1 und 2 34 6 25 25 19...

Page 19: ...Operating Manual Original Operating Manual 19 6 3 3 Mounting with or without sideshift D E E D 7 8 15 16 29 30 31 32 18 10 10 9 22 21 12 11...

Page 20: ...ional Replace loose or damaged screws Torque the screws as specified in Chapter 6 1 General Weekly Grease Sliding pieces 13 by way of the greasing nipples 14 Sliding pieces 15 by way of the greasing n...

Page 21: ...hat the sliders 15 are correctly seated in the sideshifter housings 8 Place the attachment on the fork carriage and remount the hooks 10 with screws 9 Replace defective supporting rollers 18 in the ho...

Page 22: ...P order number 1 Identification plate only by Quality department 2 Before putting into operation carefully read and take note of the operating and security instructions 0100016401 3 Never reach into t...

Page 23: ...ics Increase flow rate of truck s hydraulics Load not holding Pressure too low Increase the pressure from the lift truck Pressure too low on pressure relief valve Increase pressure on the pressure rel...

Page 24: ...n defective Replace piston rod Oil leakage Leaking Screw fitting is leaking Tighten seal screw fitting Sealing kit defective Replace sealing kit Piston rod scored Replace piston rod and sealing kit So...

Page 25: ...hydraulic connectors must be sealed against contamination and damage Store the attachment in a clean dry environment 11 Spare parts list not part of the Operating Manual 12 EC Declaration of Conformi...