Kay Home Products Patio-Mate, Owner'S Manual

Page 1: ...Patio Mate Owner s Guide and Assembly Instructions All Models With 45 Wide Panels ...

Page 2: ...nry walls and is an absolute must for unsupported aluminum and vinyl siding installations for the purpose of strength Do not attempt to assemble the Patio Mate under windy conditions Completely open vinyl roof on a clean flat surface preferably in direct sunlight to allow folds and ceases to diminish Top surface of the roof should be facing up We recommend that two persons erect the Patio Mate tog...

Page 3: ...ed on horizontal furring strip 2 To assemble the wall A Attach a 75 U channel Item 20 to each vertical furring strip on your home as shown in Figure 3 Check verticality with a level and pre drill three 3 16 holes in each channel Attach each U channel using three 10 x 1 Screws S2 provided Figure 3 CAUTION The screws supplied to fasten the rafter hanger brackets and the U channel to the house wall a...

Page 4: ...r panel relocation at this time D Align the two wall assembly ends with the vertical U Channels Item 20 previously attached to the furring push the wall panels into the U Channels Item 20 until they are fully inserted and tight against the house F Locate the Threshold s Item 23 The threshold s are placed under the doors as shown in Figure 5b Simply lift panel assembly center thresholds under doors...

Page 5: ...ainers out See Figure 6 3 Also remove the hinge retainers from the right top comer of the door panel to the left of this screen panel and from the left top comer of the door panel to the right of this screen panel See Figure 6 4 Remove the Vinyl Hinges Item 21 from the left and right sides of this panel by sliding the hinges up and out Then set the panel aside 5 Now repeat the removal of the four ...

Page 6: ...and the other has only one IMPORTANT Install stabilizers so that the side having only one groove faces the inside of your Patio Mate Figure 8a House Wall Face Figure 8b 7 8 9 Panel Unit With Door In One Of The Side Positions H Install the Long Side Stabilizer Item 14 over the top of the side wall panels on the side of the Patio Mate where the door will be closer to the front of the enclosure Insta...

Page 7: ... either end of the brace Set the brace aside and drill 5 32 pilot holes through the stabilizers into the panels from the top of the unit Fasten the brace with 10 x 1 2 Screws S3 provided as shown in Figure 8d Repeat this step for the other corner brace at the other front corner of your Patio Mate Figure 8d 2 To assemble the wall continued Note I Step 3A varies depending on the number of panels on ...

Page 8: ...in front stabilizers see Figure 11 Be sure to use the correct hole in the front of the rafter tube Item 8 as determined by the furring strip height See Figure 11 4 Repeat steps 2 and 3 for remaining rafters 5 Drill a 5 32 diameter hole at each corner of Patio Mate and fasten a Tie Down Tab Item 9 as shown in Figure 11 with 10 x 1 2 Screw S3 provided 2 below top of wall panel See Figure 11 B Assemb...

Page 9: ... the roof in the C channel until the roof is centered over the rafter assembly See Figure 13 D Unroll roof and spread it evenly over the rafter assembly E Cut the strip of self adhesive Velcro hook tape Item 30 provided into pieces 1 1 2 long 1 Align 3 Velcro hook tapes with the Velcro loop sections sewn to the inside of each gable end and attach to top of screen wall frame See Figure 14 2 Wrap ro...

Page 10: ...nter Lacing should pull grommets left of center Repeat step for grommets to the right of center using remaining length of cord Lacing in this direction should pull grommets right of center To achieve the smoothest looking roof vary the tension in the cords J Locate Side C Channel Left Item 5 and Side C Channel Right Item 34 Slide Side C Channel Left Item 5 onto bead on roof valence Center C channe...

Page 11: ...ilizers mark hole locations on stabilizer Set door track aside C Drill 3 16 diameter holes in groove of front stabilizer at marked locations D Screw Door Track Item 18 to front stabilizer using 12 x screws S4 E With door track level tighten screws S4 completely F Install the door roller assemblies Item 31 on door panel using 10 x screws S3 as shown in Figure 20 G Hang the door on the track by putt...

Page 12: ...e 22 B Attach anchor brackets to deck or patio with appropriate fastener not supplied NOTE The fastener hole the anchor bracket is de signed for a 1 4 diameter screw or bolt Figure 22 8 To order parts A combination parts accessories order form is included with your screen house To order fill it out and send us the entire form A duplicate form will be returned with your parts order Parts are sold b...

Page 13: ...7 22 Vinyl Hinge Door 2 2 4 4 4 23 Threshold 1 1 2 2 2 24 Door Handle 1 1 2 2 2 25 Anchor Brackets 12 14 14 16 18 26 Screen Replacement X X X X X 27 Spline Replacement X X X X X 28 Wall Panel Assembly 6 7 7 8 9 29 1 Self Adhesive Foam Strip 3 Rolls 4 Rolls 4 Rolls 5 Rolls 5 Rolls 30 Velcro Hook Tape 1 Roll 1 Roll 1 Roll 1 Roll 1 Roll 31 Door Roller Assembly 2 2 4 4 4 32 Cord Tie Down 1 Roll 1 Roll...

Page 14: ...Patio Mate 7 8 8 10 and 11 Panel Models with 45 wide Panels 14 Patio Mate 7 Panel x 45 Wide Panel Assembly Diagram ...

Page 15: ...Patio Mate 7 8 8 10 and 11 Panel Models with 45 wide Panels 15 Patio Mate 8 Panel x 45 Wide Panel Assembly Diagram ...

Page 16: ...Patio Mate 7 8 8 10 and 11 Panel Models with 45 wide Panels 16 Patio Mate 9 Panel x 45 Wide Panel Assembly Diagram ...

Page 17: ...Patio Mate 7 8 8 10 and 11 Panel Models with 45 wide Panels 17 Patio Mate 10 Panel x 45 Wide Panel Assembly Diagram ...

Page 18: ...Patio Mate 7 8 8 10 and 11 Panel Models with 45 wide Panels 18 Patio Mate 11 Panel x 45 Wide Panel Assembly Diagram ...

Page 19: ...Patio Mate 7 8 8 10 and 11 Panel Models with 45 wide Panels 19 ...

Page 20: ...ts 90 McMillen Road Antioch IL USA 60002 800 626 5296 This product manufactured under one or more of the following patents United States 3 952 463 3 996 706 4 561 227 Canada 1 021 660 1 165 086 Other U S and Canadian patents pending ...