KEB COMBIVERT G6 series, Installation Manual

Page 1: ...C O M B I V E R T Mat No Rev 00G6NEM DC00 1G GB Installation Manual Housing C Power 5 5 11kW...

Page 2: ......

Page 3: ...1B 19 3 2 3 2 Wiring of an intrinsically safe braking resistor 19 3 2 4 Connection of a temperature detection 20 3 2 4 1 Temperature detection terminals T1 T2 20 3 2 4 2 Terminal strip X1C temperature...

Page 4: ...GB 4 Table of Contents...

Page 5: ...bservance of the safety instructions leads to the loss of any liability claims This list is not exhaustive 1 2 Validity and liability The use of our units in the target products is outside of our cont...

Page 6: ...f KEB are developed and dimensioned for the use in industrial products If the KEB COMBIVERT F5 is used in machines which work under exceptional conditions or if essential functions life supporting mea...

Page 7: ...150 3 16kHz 125 150 4 2kHz 150 180 5 4kHz 150 180 6 8kHz 150 180 7 16kHz 150 180 8 2kHz 180 216 9 4kHz 180 216 A 8kHz 180 216 B 2kHz 180 216 Voltage connection 3 3 phase 400V AC DC A Z Customer speci...

Page 8: ...tinent docu mentation The drive converters shall be protected against excessive strains In particular no components must be bent or iso lating distances altered in the course of transportation or hand...

Page 9: ...emperature EN60721 3 2 2K3 Humidity 2K3 without condensation Mechanical Vibration 2M1 15m s 200 500Hz Surge 2M1 50g 30ms drop from 0 25m height Contamination Gas 2C2 Solids 2S2 Ambient conditions for...

Page 10: ...fs 8kHz Time out at cyclic switching at the input min 5 1 The values refer percentage to the output rated current IN 2 The output frequency is to be limited in such a way that it does not exceed 1 10...

Page 11: ...40 160 180 200 220 fd 6Hz f0 0Hz fA Hz IN HSR 13 14 G6 OC 15 G6 IN OC 13 14 G6 HSR 15 G6 14 G6 8 kHz 15 G6 8 kHz 15 G6 4 kHz 13 G6 16 kHz 13 G6 4 8kHz 14 G6 4kHz Overload characteristic 30 60 90 120 1...

Page 12: ...GB 12 Mechanical Installation 2 3 Mechanical installation 2 3 2 Dimensions and weights 242 5 2 5 100 117 260 f r M5 230 8 230 Housing C Weight kg 4 6...

Page 13: ...on Distance in mm Distance in inch C A B D D A 150 6 B 100 4 C 30 1 2 D 0 0 X 1 50 2 1 Distance to preceding elements in the cabinet door If construction conditioned the control cabinet cannot be wit...

Page 14: ...istor and DC supply 2 X4A Diagnostic interface RS232 485 interface with DIN66019 II 3 X2B Safety function here with STO interface 4 X2A Control terminal strip 32 pole cage clamp terminal strip 5 X1B M...

Page 15: ...egenerative operation also during mains power failure Therefore a dangerous high tension can exist in the unit after switching off the supply system Before working with the unit check the isolation fr...

Page 16: ...ctor 4 Mains choke optional 13 14 15Z1B04 1000 5 KEB COMBIVERT G6 C 3 2 1 3 Line terminal strip X1A Picture 3 2 1 1 Description of the line terminal strip X1A X1A Name Function Cross section Tightenin...

Page 17: ...tion at rated power 13 2 x 4mm 14 15 2 x 6mm 3 2 2 Connection of the motor 3 2 2 1 Selection of the motor cable The correct cabling as well as the motor cable play an important part in case of low pow...

Page 18: ...r chokes or filters KEB recom mends the use of motor chokes or filters for a line length upto 50m Motor chokes or filters are absolutely necessary upto 100m 3 2 2 4 Motor cable cross section Size Reco...

Page 19: ...TC cable of the motor also shielded together with control cable PTC cable inside the motor cable only permissible with double shielding 3 2 3 Connection of a braking resistor 3 2 3 1 Terminal strip X1...

Page 20: ...As standard the PTC input is deactivated An instruction for the activation can be found in the annex 3 2 4 2 Terminal strip X1C temperature detection X1C No Name Function Cross section 1 2 4 3 5 1 4...

Page 21: ...ntacts S2 Emergency off switch G KEB COMBIVERT G6 RB Braking resistor with temperature moni toring 3 2 5 2 Note to the function In the example above the locking of the line contactor K1 is interrupted...

Page 22: ...y inverters according to EN60204 Part 1 of 2007 3 2 6 1 Voltage test chapter 18 4 Testing with 1000Vac or higher may not be executed because it would destroy the unit Permissible If a voltage test sha...

Page 23: ...rameters for the parameterization for not supplied voltage power module Safety function two channel torque off 4 1 Overview type specific No Description 3 2 1 4 5 1 2 31 32 1 Diagnostic interface X4A...

Page 24: ...SC you reach the upper level menu Enter With ENTER you reach the selected menu item or a se lection can be confirmed The operation of the unit via keyboard and display is described in the manual PLF50...

Page 25: ...ne side of the inverter onto earth potential Lay control and power cable separately about 10 20cm apart Lay crossings in a right angle in case it cannot be prevented 4 1 4 1 Assembly of the wires Requ...

Page 26: ...4V 25 Imax 100mA Imax Pin 4 32 5 RST reset 8 digital inputs according to IEC61131 2 type 1 0 3 5VDC 1 15 30VDC Scan time 2ms 6 ST Control release 7 R Direction of rotation re verse 8 F Direction of ro...

Page 27: ...alog input 2 20 AN2 Analog input 2 21 COM Analog mass 0V reference potential for analog inputs and outputs 22 ANOUT1 Analog output 1 U 0 10VDC max 11 5VDC Imax 10mA Ri 100 Resolution 11Bit sign 23 COM...

Page 28: ...xternal voltage supply 12 11 6 8 10 5 4 3 7 9 5 6 3 4 7 8 9 101112 4 1 4 4 Connection of the digital outputs Picture 4 1 5 4 Examples for the connection of the digital outputs Connection appliance Con...

Page 29: ...GB 29 Control 4 1 4 5 Connection of the relay outputs Picture 4 1 6 5 Examples for the connection of the digital outputs 262830 252729 FLA RLA...

Page 30: ...function must be released at least every 24 hours by opening one channel of the control release Certification applied for STO in ac cordance with Performance Level E ISO13849 SIL3 IEC61508 and IEC6206...

Page 31: ...tage stabilization 0 649V oFF 1 off V E uF 9 CP 18 Switching frequency 0 LTK 1 LTK E uF 11 CP 19 Fixed frequency 1 400 400 0 0125 5 Hz op 21 CP 20 Fixed frequency 2 400 400 0 0125 50 Hz op 22 CP 21 Fi...

Page 32: ...ation to the rated frequency can be adjus ted For that reason voltage variations at the input as well as in the intermediate circuit only have a small influence to the output voltage U f characteristi...

Page 33: ...e connected motor against thermal destruction caused by high currents The function corresponds largely to mechanical motor protective components additionally the influence of the motor speed on the co...

Page 34: ...de The cooling mode of the motor is adjusted with these programmable parameters Value Condition 0 Motor with separate cooling 1 Motor with self cooling For self ventilated motors the tripping times de...

Page 35: ...ction pre warning OH2 11 Interior temperature pre warning OHI 12 Cable breakage 4 20mA on analog input 1 14 max constant current Stall CP 25 exceeded 15 max ramp current LA Stop CP 24 exceeded 16 DC b...

Page 36: ...overtemperature only for devices with temperature input This parameter determines the response of the drive to the external temperature monitoring The function is switched off at factory setting The...

Page 37: ...GB 37 Parameter Description...

Page 38: ...the motor or frequency inverter e g evapo ration of capacitor electrolyte braise of the motor winding Monthly Check unit for loose screws and plugs and if necessary tighten up Clean frequency inverte...

Page 39: ...ct variable transformer to inverter input Increase variable transformer slowly to indicated input voltage 1min and remain at least on the specified time Voltage class Input voltage Residence time 400V...

Page 40: ...esidential areas In this case the operator may need to take cor responding measures B 1 2 UL Marking in preparation B 2 Further informations and documentation You find supplementary manuals and instru...

Page 41: ...GB 41 Notes...

Page 42: ...nfo keb fr KEB UK Ltd 6 Chieftain Buisiness Park Morris Close Park Farm Wellingborough GB Northants NN8 6 XF fon 44 1933 402220 fax 44 1933 400724 net www keb uk co uk mail info keb uk co uk KEB Itali...