Keba KeContact KC-P30 b Series, Installation Manual

Page 1: ...KeContact KC P30 Charging Station Installation manual V 3 28 Translation of the original instructions ...

Page 2: ...ge due to further technical developments Details presented may be subject to correction All rights reserved KEBA AG Headquarters Gewerbepark Urfahr 4041 Linz Austria Phone 43 732 7090 0 Fax 43 732 7309 10 keba keba com For information about our subsidiaries please look at www keba com ...

Page 3: ...ear view 15 4 3 Top view 15 4 4 Type plate 16 4 5 Overview of variants 16 4 6 Options 19 5 Displays and operating elements 20 5 1 LED bar 20 5 2 Display optional 20 6 Mounting and installation instructions 21 6 1 General criteria for the site selection 23 6 2 Space requirements 24 6 3 Required tools 24 6 4 Mounting the charging station 25 7 Connections and wiring 28 7 1 Connection overview 28 7 2 ...

Page 4: ... 10 1 Replacing the fuse 49 10 2 Troubleshooting 49 10 3 Software update 50 10 4 Replace the SIM Card 50 10 5 Changing the cylinder lock 50 11 Disposal 52 11 1 Disposal of the charging station 52 12 Technical data 53 12 1 General 53 12 2 Power supply 53 12 3 Cable Socket 54 12 4 Ambient conditions 54 12 5 Interfaces 55 12 6 Options 55 12 7 Calibratable energy meter 56 12 8 Dimensions and weight 57...

Page 5: ...ed devices used in this manual are visual examples The figures and explanations contained in this manual refer to a typical device design The devices used by you may differ in their appearance We recommend always keeping the charging station updated to the most re cent software version as this contains functional enhancements and product improvements ...

Page 6: ...en CAUTION means that if the corresponding safety measures are not taken a potentially hazardous situation can occur that may result in slight bodily injury Caution means that damage to property can occur if the corresponding safety mea sures are not taken ESD This symbol reminds you of the possible consequences of touching electro statically sensitive components Information Identifies practical t...

Page 7: ...oor use The charging station has to be installed vertically on a wall or on a floor mounted column The surface for the installation must be flat and suitably stable e g brick wall concrete wall The respective national regulations must be observed with regard to the installation and connection of the charging station The intended use of the device always includes the compliance with the en vironmen...

Page 8: ...Opening the front part 4 Torx screws will break the manufacturer s seal and void the warranty claim For a war ranty claim there is a duty of proof of the customer that the defect which led to the defect of the device already existed at the time of delivery If the manufacturer s seal is broken this proof can no longer be provided resulting in expiration of the warranty claim A device with broken ma...

Page 9: ...the document Description of the charging station Assembly of the charging station Electrical installation of the charging station Commissioning of the charging station Maintenance of the charging station 1 6 2 Not contained in this document Operation of the charging station Troubleshooting 1 7 Further documentation Manuals and additional information are available on our website www keba com emobil...

Page 10: ...sidual current circuit breaker Type B Do not install or use a damaged device A damaged charging station must be taken out of commission and re paired or replaced by a qualified and authorized electrician A repair of the charging station is not permitted and may only be carried out by the manufacturer No unauthorized conversion work and modifications may be made to the charging station No markings ...

Page 11: ...ent they may only be removed after connect ing the cables Pull the charging cable out of the plug holder only by the plug and not by the cable The charging cable may not be not damaged mechanically kinked pinched or driven over and the contact area is not allowed to come into contact with sources of heat dirt or water Never clean the charging station with aggressive solvents and cleaning agents ab...

Page 12: ... for cylinder lock optional 3x RFID card optional 1x Installation materials Fig 3 2 Installation materials No Description e series b c x series 1 Cable gland M32x1 5 clamping area 10 21mm 1x 2 Lock nut M32x1 5 1x 1x 3 Cable gland M16x1 5 clamping area 4 10mm 1x 4 Cable gland M20 1x 1x 5 Lock nut M16x1 5 1x 6 Double membrane seals M32 clamping area 14 21mm 1x 1x 7 Double membrane seals M20 clamping...

Page 13: ...anual V3 28 13 KEBA Mounting set for wall installation Fig 3 3 Mounting set for wall installation No Description e series b c x series 1 Hangar bolts M8x100 4x 2 Nut ISO 10511 M8 4x 3 Washer ISO 7089 8 4 8x 4 Anchors for M8 Fischer UXR 8 4x ...

Page 14: ...tion 1 Housing cover 2a RFID reader optional 2b Key operated switch optional 3 LED bar 4a Permanently installed charging ca ble optional 4b Charging socket with cover op tional 5 Holder for charging cable optional 6 Display optional Information Depending on the design of the charging station the charging socket or charging cable may deviate from the shape shown ...

Page 15: ...les 2 Flush mounting cable insertion openings M32 for supply line 3 Flush mounting cable insertion openings M20 for control line or Ethernet 4 3 Top view Fig 4 6 Top view 1 Type plate 2 Surface mounting cable insertion openings M32 for supply line 3 Surface mounting cable insertion openings M16 for control line or Ethernet ...

Page 16: ...signation 5 Technical data 6 Marking of the approval 7 Type examination number 8 Accuracy class in accordance with EN 50470 1 3 9 CE marking 10 Public key information 11 Production site 12 Production date 4 5 Overview of variants The type and features of the charging station can be determined by the product designation The product designation is specified on the type plate Due to technical or lega...

Page 17: ...tactor 3 phase 2 Energy meter x None 0 Energy meter not calibrated E Calibratable energy meter MID1 M Calibratable measuring instrument for electrical energy2 with national certification L Authorization x None 0 RFID R Key operated switch K 1 MID Measuring Instruments Directive Measuring Instruments Directive 2 In accordance with Section 46 of the German Measures and Verification Act Rule Determin...

Page 18: ...means of transducers on all phases to be contacted Support ing documents e g on the test mode can be requested from KEBA Not all variants deriving from the product designation are available with a calibratable energy meter A list of possible variants is included in the type examination certificate Information There are additional requirements regarding installation and operation for calibratable e...

Page 19: ...rocess with MIFARE cards or tags according to ISO 14443 and ISO 15693 Fig 4 8 RFID 1 RFID reader 4 6 2 Key switch The key switch is used for authorizing a charging process with a key Fig 4 9 Key switch 1 Key switch 4 6 3 Mobile network communication only P30 x series In order to be able to communicate with a higher level OCPP backend in a charging network the charging station can optionally be equ...

Page 20: ...r is only visible with activated power supply 5 2 Display optional Devices with energy meters P30 c series and x series have a dot matrix LED display Fig 5 11 Display The display may show different information depending on the operating sta tus e g software version IP address authorization request The main task however is to display the status of the internal energy meter During periods of inactiv...

Page 21: ...ding on the device model or for special materials the installation ma terials must be provided by the customer Proper installation is absolutely necessary and lies outside of the scope of responsibility of the manufacturer WARNING Risk of electric shock and fire hazard For installation on hollow walls at least two mounting screws must be se cured to a support element of the wall Special hollow wal...

Page 22: ... cold charging station is brought into a significantly warmer environ ment e g after longer transport in a cold environment condensation moisture may form in the device Before connecting the charging station to the power supply you must wait until the temperature of the charging station is the same as the room temperature and the moisture has evaporated again The only permissible places to mount t...

Page 23: ...estrian and motorized traffic Do not install the charging station at locations where it is exposed to am monia or ammonia gas e g in or at stables The mounting surface must be sufficiently stable in order to withstand the mechanical forces Do not install the charging station at locations where falling objects could damage the device e g hung up ladders or automobile tires The device must not be ex...

Page 24: ...e charging cable If several charging stations are installed adjacent to each other a distance of at least 200 mm between charging stations must be complied with Information We recommend mounting the charging station height of the charging socket at a height of 1 2 m Observe that national regulations can limit this height 6 3 Required tools The following tools are required for the installation Dril...

Page 25: ... 1 cm 1 and then push upwards 2 3 Loosen the four screws of the connection panel cover and remove the connection panel cover upwards 4 Loosen the two screws of the terminal cover and remove the terminal cover upwards 5 Place the charging station on a stable surface 6 Using a hammer and flat head screwdriver gently knock out the re quired cable insertion openings Surface mounting cable insertion Ca...

Page 26: ...ion To mount the charging station proceed as follows 1 Mark the 4 holes 1 in the designated location on the wall The supplied drilling template can be used for this purpose Fig 6 14 Drilling template 1 Mounting holes 2 Cable insertion openings 3 Cable holder holes 2 If there is a cable holder mark the cable holder holes 3 3 Drill boreholes and if necessary insert anchors in the holes 1 Washer for ...

Page 27: ...ngs on the charging station Pay attention to leak tightness 6 4 of the supplied washers can be used to compensate for any uneven ness and to ensure proper water flow behind the device If necessary place the washers 1 on the hanger bolts 7 Position the charging station on the wall and secure it with the 4 wash ers 3 and nuts 4 to the hanger bolts 5 The charging station is now mounted on the wall an...

Page 28: ...ower connection phase conductor 1 2 Power connection phase conductor 2 3 Power connection phase conductor 3 N Power connection neutral conduc tor PE Power connection grounding con ductor DSW1 DIP switch DSW2 DIP switch T1 Service button LED Status LED X1 Enable input X2 Switch contact output Shd Shield clamp ground for ETH X3 Ethernet2 connection RJ45 X4 Ethernet1 connection LSA ter minals SIM SIM...

Page 29: ...2 Required tools The following tools are required for the electrical installation Flathead screwdriver for supply terminals blade width 5 5 mm Flathead screwdriver for terminals X1 X2 blade width 3 0 mm Phillips head screwdriver PH2 Mounting tools for cable screw connections M16 width across flats 20 mm and M32 width across flats 36 mm LSA insertion tool optional 7 3 Power supply The power supply ...

Page 30: ...eaker I supply line I nominal current Dimensioning of the power supply line When dimensioning the power supply line also observe the possible reduc tion factors and the increased environmental temperatures inside the con nection area of the charging station see temperature rating of the supply terminals Under certain circumstances this can lead to an increase of the cable cross section and to the ...

Page 31: ...er times 10 For surface mounted cable installation the cable gland must be installed properly and screwed together sufficiently tight 7 3 2 Connecting the voltage supply The charging station can be connected in the following ways 1 phase via terminals L1 N and PE 3 phase via terminals L1 L2 L3 N and PE The supply terminals are designed as spring type terminals The handling in structions enclosed i...

Page 32: ...es use wire end sleeves 3 Insert the flat head screwdriver 5 5 mm into the supply terminal as shown The screwdriver must rest on the housing 4 Press the screwdriver straight into the terminal until the contact opens completely The angle of the screwdriver changes while pressing in 5 Insert connection wire into the designated terminal opening ...

Page 33: ... via the DIP switches is necessary For details see 8 1 DIP switch settings 7 3 3 Electrical connection to special systems of AC power supply Information The charging station can in principle be connected to TN TT and IT sys tems of AC power supply networks Pay attention to the restrictions of your vehicle manufacturer We recommend connecting the charging station in delta networks without upstream ...

Page 34: ...of the enable input must be activated with a DIP switch setting DSW1 1 to ON see 8 1 DIP switch settings In addition to the DIP switch setting starting a charging process using an en able input is dependent on the RFID authorization The table shows under which conditions charging is enabled RFID DSW 1 1 Description Off OFF Permanent charging enabled charging is possible at all times Off ON Chargin...

Page 35: ...nnection diagram X1 7 5 Switch contact output X2 This function is not available with P30 e series The switch contact output X2 signal contact is a floating relay contact and can be used as a charging status display default use or contactor monitor ing The terminal is designed as a spring type terminal The use of the switch contact output must be activated with a DIP switch set ting DSW1 2 to ON DS...

Page 36: ... 7 18 Connection diagram X2 Safety extra low voltage Vcc 50 VAC F 0 5A current limiting protective equipment 7 5 2 Connection example The switch contact output can be used to switch off the charging station dis connect the current by means of an overriding disconnect solution Q1 Main switch Q2 Line circuit breaker FI switch Q3 Contactor relay F1 Current limiting equipment U1 Undervoltage trigger X...

Page 37: ... necessary e g during servicing The Ethernet1 connection X4 is designed as terminal block in LSA tech nology A hard wired communication e g for SmartHome or a charging net work may only be carried out on this LSA connection The Ethernet2 connector X3 RJ45 is for device diagnosis purposes only debugging Color coding According to the cabling standards used in the building the contacts are wired acco...

Page 38: ...ble To prepare the connection cable proceed as follows 1 Strip the connection cable about 6 cm 2 Knock back approx 1 cm of shielding all over and wrap with conductive textile adhesive tape Connecting the cable To connect the cable proceed as follows 1 Fix the connecting cable at the point of the wrapped around shielding braid in the shield clamp K 2 Tighten the shield clamp 3 Clamp the wires to th...

Page 39: ... and OFF Information Changes to the DIP switch settings only become effective after a restart of the charging station To restart press the Service button until the first beep approx 1 second or switch off the charging station for a short time via the line circuit breaker In the following tables only the affected DIP switches are shown in the illus trations others are not shown Control functions DS...

Page 40: ...ble UDP interface SmartHome Only available for P30 c series and x series For details see UDP Programmer s Guide Adjust current DSW1 6 to DSW1 8 Information Only one maximum value which is smaller than or equal to the operating current according to the type plate can be set with the DIP switches DIP switch Current rating Illustration DSW1 6 DSW1 7 DSW1 8 10 A DSW1 6 DSW1 7 DSW1 8 13 A DSW1 6 DSW1 7...

Page 41: ... 25 xx can be specified with the DIP switches DSW2 1 to DSW2 4 Each DIP switch has a specific value when it is set to ON A DIP switch set to OFF has the value 0 DSW2 1 ON value 1 DSW2 2 ON value 2 DSW2 3 ON value 4 DSW2 4 ON value 8 The address is obtained by adding the values of the DIP switches and increasing the result by 10 Sum of the DIP switch values 10 Thus the addresses 11 to 25 are settab...

Page 42: ...the SIM card Caution Material damage as a result of soiling Ensure that the connector panel remains clean so that no soiling wire ends etc gets inside the charging station through the SIM card slot 1 If still present remove the indicated sticker over the SIM card slot 2 Lightly press the SIM card into the card slot until the spring mechanism locks 8 2 2 Removing the SIM card 1 By lightly pressing ...

Page 43: ...KC P30 Configuration Installation manual V3 28 43 KEBA 2 Remove the SIM card ...

Page 44: ...en This indicates that the self test which is performed automatically at each startup was successful The following steps are necessary during the initial commissioning Activate commissioning mode Perform safety checks Deactivate commissioning mode Mount covers Attach seal 9 1 Activating deactivating commissioning mode The charging station can be put into a special commissioning mode to help facili...

Page 45: ...rly the commission ing mode must be deactivated again To do this proceed as follows 1 Set DIP switch DSW2 8 to OFF see 8 1 DIP switch settings 2 Restart the charging station by pressing the Service button until the first beep approx 1 second The charging station starts up again in normal mode and is ready for opera tion 9 2 Perform safety checks Before commissioning check the effectiveness of the ...

Page 46: ... seal can be attached Caution For correct installation of devices with a calibratable energy meter the charge point operator must apply a seal For devices with MID certification at least the terminal cover must be se cured using a seal For devices with national certification the connection panel cover must be secured using a seal To mount all covers proceed as follows 1 Insert terminal cover and t...

Page 47: ... and the charging station is ready for use 9 4 Attach seal Depending on the scope of delivery devices are available for sealing the ter minal cover and the connection panel cover If required these can be used to prevent or identify tampering attempts by unauthorized persons at charg ing stations with preconfiguration or special suitability MID calibration valid ity To attach the seals proceed as f...

Page 48: ...ling cap 4 Screw the screw with the sealing cap back into the cover 5 Close the cover of the sealing cap 6 Thread the sealing wire through the opening of the sealing cap over the screw and place the seal The seal is attached If necessary reinstall all other covers of the charging station ...

Page 49: ...n panel cover or terminal cover it may only be removed by an authorized person After changing the fuse the seal must be replaced 3 Using a screwdriver press into the opening of the fuse holder 4 Screw the fuse holder counterclockwise until it springs forward automati cally by the spring 5 Replace the fuse 6 Press the fuse holder in and tighten clockwise 7 Mount the housing covers on the charging s...

Page 50: ...e observed Information A software update process on the charging station is indicated by a slow or ange flashing of the LED bar 10 4 Replace the SIM Card To replace the SIM card proceed as follows 1 Remove the existing SIM card from the card slot see 8 2 2 Removing the SIM card 2 Insert the new SIM card into the card slot see 8 2 1 Inserting the SIM card 10 5 Changing the cylinder lock Device vers...

Page 51: ...o push in the coding pin to turn the lock nose 2 Turn the lock nose 1 so that it points vertically up wards in the removal position of the key 3 Turn the key 180 so that the lock nose faces down ward 4 Use light pressure to press the cylinder lock into the housing completely until it audibly engages The cylin der lock should be flush with the surface of the hous ing 5 Turn the key to the right unt...

Page 52: ... electronic devices The symbol with the crossed out waste container means that electrical and electronic devices including their accessories must not be disposed of in the household garbage The materials are recyclable in accordance with their labeling You can make an important contribution to protecting our envi ronment by reusing renewing and recycling materials and old appliances ...

Page 53: ...2 Power supply Power consumption e series Rated supply voltage Europe 230 V Internal consumption Idling 2 W plugged in 3 W charging 5 5 W Rated current configurable 10 A 13 A 16 A 20 A 25 A 32 A 1 phase Line frequency 50 Hz Mains forms TT TN IT Power supply b series c series Rated supply voltage Europe 3 x 230 V 400 V Internal consumption Idling 3 W plugged in 4 5 W charging 6 5 W Rated current co...

Page 54: ...12 3 Cable Socket Cable versions For rating see rating plate on the cable Type 1 cable up to 32 A 230 V AC in accordance with EN 62196 1 and SAE J1772 Type 2 cable up to 32 A 400 V AC in accordance with EN 62196 1 and VDE AR E 2623 2 2 Socket variants Type 2 standard socket 32 A 400 V AC in accordance with EN 62196 1 and VDE AR E 2623 2 2 Type 2 standard socket 32 A 400 V AC in accordance with EN ...

Page 55: ...erface Type A USB 2 0 Hi Speed Max output power 500 mA Enable input Type External potential free switch contact Type of terminal Spring type terminal Cross section 0 08 4 mm2 AWG 28 12 Stripping length 8 mm Switch contact output Type External safety extra low voltage 50 V AC 50 60 Hz Necessary current limitation 0 5 A Type of terminal Spring type terminal Cross section 0 08 4 mm2 AWG 28 12 Strippi...

Page 56: ...5693 Key operated switch Type Profile half cylinder according to EN 1303 or DIN 18252 Length 30 mm WLAN Wifi Type IEEE 802 11 b g n 2 4 GHz Supported modes AP Ad hoc Mode Client Mode 12 7 Calibratable energy meter Meter type Electricity meter for active power Measurement type Converter measurement Non return device Electronic Minimum current 0 15 A Reference current 3 A Maximum current 16 A 20 A 3...

Page 57: ...n Customer identification Signature Long term memory for measurement data in the device 20 000 charging sessions Instant display of the measurement data Device specific display with lighting and dimmer function Display of the energy of a charging ses sion Display of the transaction ID Remote transmission of the measurement data In the network using a device specific web interface Via OCPP backend ...

Page 58: ...ation manual V3 28 58 KEBA Fig 12 20 Dimensions in millimeters Version with charging cable and holder Height Width Depth 643 mm 240 mm 142 mm Weight Approx 5 3 7 8 kg depending on device version Fig 12 21 Dimensions in millimeters ...

Page 59: ...ltage Directive 2014 30 EU Electromagnetic Compatibility Directive 2014 53 EU Radio Equipment Directive RED 2011 65 EU Directive on the restriction of the use of cer tain hazardous substances RoHS 2012 19 EU Directive for waste electrical and electronic equipment WEEE 2014 32 EU European Measuring Device Directive MID ...

Page 60: ...sil 2 FI KEBA AG vakuuttaa että radiolaitetyyppi 1 on direktiivin 2014 53 EU mukainen EU vaatimustenmukaisu usvakuutuksen täysimittainen teksti on saatavilla seuraavassa internetosoitteessa 2 FR Le soussigné KEBA AG déclare que l équipement radioélectrique du type 1 est conforme à la directive 2014 53 UE Le texte complet de la déclaration UE de conformité est disponible à l adresse internet suiv a...

Page 61: ...jo na naslednjem spletnem naslovu 2 SV Härmed försäkrar KEBA AG att denna typ av radioutrustning 1 överensstämmer med direktiv 2014 53 EU Den fullständiga texten till EU försäkran om överensstämmelse finns på följande webbadress 2 1 Variants Form designation system Example KC P30 I E II S III 2 IV 4 V 00 VI 0 VII 0 VIII 0 IX 0 X 0 XI xx XII I Basic serie KC P30 Device generation KeContact P30 II B...

Page 62: ...allation manual V3 28 62 KEBA Variants XI Authorisation 0 R K no authorisation RFID Keyswitch XII Customer options xx Options for individual customer versions not relevant for EU Declaration of Conformity 2 www keba com emobility downloads ...