Keba OP 460-LD/A, Project Engineering Manual

Page 1: ...Kemro OP 460 LD A Operating panel Project engineering manual V1 05 Translation of the original manual ...

Page 2: ...e subject to change due to further technical developments Details presented may be subject to correction All rights reserved KEBA AG Headquarters Gewerbepark Urfahr A 4041 Linz Phone 43 732 7090 0 Fax 43 732 7309 10 keba keba com For information about our subsidiaries please look at www keba com ...

Page 3: ...4 2010 product name changed wgr 1 03 08 2010 EG directives and standards Declara tion of conformity updated to EN 61131 2 2007 hasl 1 04 04 2011 Several changes Structure of document classification Kemro ekr 1 05 10 2012 several Hint not for end customers added various minor up dates new structure accessoires updated fstl swb OP 460 LD A Record of Revision KEBA 2012 Project engineering manual V1 0...

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Page 5: ...5 2 Accessories 18 4 Displays and operating elements 20 4 1 Keypad and LED assignment 20 4 2 Power LED 20 4 3 Status LED operating panel back side 21 4 4 RFID status LED only OP 460 LD A xx1x 22 4 5 Touchscreen 22 5 Mounting and installation instructions 24 5 1 General instructions 24 5 2 Attachment of the patterned foil only OP 460 LD A 3xxx 24 5 2 1 Mounting instructions 24 5 2 2 Faulty mounting...

Page 6: ...D A xx1x 42 8 Operation and handling 44 8 1 Removing the display protective film 44 8 2 RFID unit only OP 460 LD A xx1x 44 8 2 1 Functionality 45 8 2 2 Range and detection 45 8 3 Software 45 9 Maintenance 47 9 1 Firmware update 47 9 2 Packaging shipment 47 9 3 Cleaning the touch screen 47 10 Disposal 48 10 1 Disposal of the module 48 11 Technical data 49 11 1 In general 49 11 2 Environmental condi...

Page 7: ...2 12 3 Standards for the American market 52 12 3 1 UL test for industrial control equipment 52 12 4 Integrated RFID Module 52 12 4 1 EC Directives 53 12 4 2 Standards 53 12 4 3 Other standards and recommendations 53 13 Declaration of conformity 54 OP 460 LD A Table of Contents KEBA 2012 Project engineering manual V1 05 7 ...

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Page 9: ...ofessional experience Knowledge about the method of operation of a PLC safety regulations the application Start up technician Technical basic education advanced technical education engineering degree or corresponding professional experience Knowledge about safety regulations the method of operation of the machine or system fundamental functions of the application system analysis and troubleshootin...

Page 10: ... use are properly observed 1 4 Notes on this document This manual is integral part of the product It is to be retained over the entire life cycle of the product and should be forwarded to any subsequent owners or users of the product Information This manual also applies to identically constructed and functional identically costumer variants of the OP 460 LD A Because of the fact that costumer vari...

Page 11: ...used If you are using the KeStudio U2 tool suite Doc No Designation Target group DE 65352 EN 65353 K2 200 automation system System manual Start up technicians and service technicians may install and maintain a K2 200 system using these man uals If you are using the KeStudio U3 tool suite Doc No Designation Target group DE 1000868 EN 1000869 System manual Kemro automation system Start up technician...

Page 12: ...sult in property injury or slight bodily injury CAUTION CAUTION used without the safety alert symbol indicates a potentially haz ardous situation which if not avoided may result in damage to property This symbol reminds you of the possible consequences of touching elec trostatically sensitive components Information Useful practical tips and information on the use of equipment are identified by the...

Page 13: ...G Danger of personal injury due to electric shock Supply the device exclusively from power sources that have a safety extra low voltage or protective low voltage e g SELV or PELV according to EN 61131 2 Connect only voltages and power circuits to connections terminals and interfaces up to 50 V rated voltage that have a secure disconnect for haz ardous voltages e g with sufficient isolation WARNING...

Page 14: ...the operating panel from the control Display 15 TFT 16 Millionen colors Touchscreen Additionally product variant OP 460 LD A owns an integrated RFID device Radio Frequency IDentification As visualization system KeView ViewStandard is used which is projec ted with the tool KeView ViewEdit The visualization application is located centrally on the PLC 3 1 Operating panel enhancements The range of fun...

Page 15: ...g ele ments can be provided with blank plugs 2 10 membrane keys with tactile feed back 3 RFID antenna optional 4 RFID status LED optional 5 Power LED 6 15 TFT display 16 million colors XGA 1024 x 768 pixel with touch screen OP 460 LD A Operating panel description KEBA 2012 Project engineering manual V1 05 15 ...

Page 16: ...without wiring 1 DIP switch for the address setting of the RFID mode optional 2 DIP switch for the address setting of the operating panel 3 Ground bolt for protective earthing 4 Locking units Operating panel description OP 460 LD A KEBA 2012 Project engineering manual V1 05 16 ...

Page 17: ...mm 3 5 Ordering information Ordering information legend Abbreviation Significance OP Operating panel Operating Panel CP CPU module of the KeControl control LVDS Low Voltage Differential Signaling PL Panel Link OP 460 LD A Operating panel description KEBA 2012 Project engineering manual V1 05 17 ...

Page 18: ... not oil resistant 69189 Connecting cable CP OP for graphics XW 041 070 7 m not oil resistant 76487 Connecting cable CP OP for graphics XW 041 100 10 m not oil resistant 69220 For LVDS up to incl display size 12 1 Additional cable for PL Description Designation Comment Order number Connecting cable CP OP for graphics XW 041 150 15 m not oil resistant 69221 Connecting cable CP OP for graphics XW 04...

Page 19: ...les Description Designation Comment Order number Digital Input Output module XE 040 A 24 digital inputs 8 digital outputs 74156 Digital Input Output module XE 040 B 16 digital inputs 16 digital outputs 75076 Miscellaneous Description Designation Comment Order number RFID tag card XC 140 A 74665 RFID key pendant XC 240 A 74710 RFID wristband chip XC 340 A 74662 Blank plugs XA 010 A 77105 USB feedth...

Page 20: ...wer LED occurs via the firmware of the operating panel and is not parameterizable Power LED green Significance Cause of fault Remedy Off Operating panel not ready for operation Firmware not present or damaged Perform firm ware update Power supply not present Check power supply Continuous light Operating panel ready for op eration Connection to con trol ok and hardware started up flashing Connectio...

Page 21: ...ntrol ok and hardware started up orange continuous light Connection to the control failed Check connection to the control Connection to the touch controller failed Internal error Contact service technician orange blinking Touch defect Internal error Contact service technician Start up behavior When the power supply is connected the status LED only lights up red briefly and then immediately switche...

Page 22: ...4 5 Touchscreen An analog resistive touchscreen is used which serves for the input and navi gation in the visualisation system KeView ViewStandard Operation The touch screen may be operated with a finger with or without glove or a touch stylus For long durability of the touch screen the following points should be observed CAUTION Damage to the touch screen for improper handling Use only a soft clo...

Page 23: ...ction of the functionality and service life Information If there is a linebreak at touch detected the touch input is deactivated and the cursor starts jumping between two fixed positions The product has to be send to KEBA for repair OP 460 LD A Displays and operating elements KEBA 2012 Project engineering manual V1 05 23 ...

Page 24: ...he operating panel variant OP 460 LD A 3xxx is delivered without a keypad overlay This allows the device design to be modified individually Designable Patterned foils can be purchased from KEBA In case of using a different foil KEBA does not assume warranty The panel thereby loses its CE conformity and UL control mark For attaching the keypad overlay consider the following mounting instructions 5 ...

Page 25: ... speed of 10 mm s Fig 5 1 Step 1 Detracting the adhesive foil 2 The patterned foil has to be aligned to the keyboard When aligning the foil must rest against the aluminium bar Fig 5 2 Step 2 Alignment of the patterned foil 3 To avoid blistering the foil has to be impressed from the top to the bottom onto the adherend Contemporaneously flatten the overlay Fig 5 3 Schritt 3 Dekorfolie aufkleben OP 4...

Page 26: ...ase of inappropriate adhesive bounding and the resultant damages the panel does not accord to the relevant norms and loses its CE conformity and UL control mark 5 3 Space requirement 5 3 1 Opening CAUTION Damage due to instable mounting To guarantee a permanent stable mounting of the operating panel the ma terial around the opening must be sufficiently stable e g aluminium steel and have a materia...

Page 27: ...equired space The following free spaces must be provided to ensure sufficient air circulation and to prevent contact with other objects Fig 5 5 Required free spaces 1 50 mm 2 30 mm 3 50 mm 4 50 mm OP 460 LD A Mounting and installation instructions KEBA 2012 Project engineering manual V1 05 27 ...

Page 28: ... optimum image quality is achieved with a user viewing angle of 90 cen tred to the display surface 5 4 Preparation Getting the required tools ready socket wrench size 7 0 mm Making the opening observe specified dimensions 5 4 1 Sealing To ensure protection type IP 65 front side the operating panel must be in stalled on the mounting surface with an evenness of 0 5 mm Mounting and installation instr...

Page 29: ...ged caulking strip is the front side pro tection class IP 65 ensured 5 5 Mounting the operating panel CAUTION Risk of injury when mounting the operating panel When screwing on the operating panel observe that it is well fastened and does not tilt forward out of the mounting opening The operating panel is mounted as follows 1 Unpack the operating panel 2 Insert the operating panel into the opening ...

Page 30: ...g 5 7 Inserting the operating panel The operating panel is automatically held in place by the locking hooks Mounting and installation instructions OP 460 LD A KEBA 2012 Project engineering manual V1 05 30 ...

Page 31: ...lamp 4 Fix locking units by tightening the hexagon distins M4x15 using a socket wrench size 7 0 mm at the back side of the panel Fig 5 10 Hexagon distins CAUTION Damage to the locking units for improper mounting The hexagon distins may be fixed with a maximum torque of 2 Nm OP 460 LD A Mounting and installation instructions KEBA 2012 Project engineering manual V1 05 31 ...

Page 32: ...for heat dissipation If the permissible ambient temperature is not exceeded no external fan will be needed Make sure that the ventilation holes are not covered CAUTION High ambient temperature can destroy the operating panel The temperature inside the control cabinet may not be higher than the max imum permitted operating temperature of the operating panel Please refer to the technical data for th...

Page 33: ...elements must be cleaned or replaced regularly see chapter 5 3 2 Required space on page 27 OP 460 LD A Mounting and installation instructions KEBA 2012 Project engineering manual V1 05 33 ...

Page 34: ... is installed 4 SI0 RS 485 A interface 5 VCC_USB USB module supply 12V DC 6 Adj Adjust equalizer setting for transmission range only for operat ing panels with PL 7 Graphics Graphics interface for the con trol Exclusively for KEBA USB modules 6 2 Power supply operating panel 0V 24V The operating panel is supplied by 24 V DC WARNING Please observe the safety relevant information in the chapter 2 3 ...

Page 35: ...nge max 3 31 mm AWG min 26 AWG max 12 single wire min H05 07 V U 0 2 mm single wire max H05 07 V U 2 5 mm finely stranded min H05 07 V K 0 2 mm finely stranded max H05 07 V U 2 5 mm with wire sleeves according to DIN 46 228 1 min 0 2 mm with wire sleeves according to DIN 46 228 1 max 2 5 mm with AEH with collar DIN 46 228 4 min 0 2 mm with AEH with collar DIN 46 228 4 max 2 5 mm Ordering data see ...

Page 36: ...n the operating panel back side yellow grounding point Fig 6 3 Ground bolt on the operating panel back side 1 Yellow grounding point adhesive label 2 Ground bolt 3 Front panel 4 Grounding washer 5 Washer 6 Hexagon nut with toothed washer 7 Cable lug with protective ground cable CAUTION Damage for improper handling The hexagon nut with toothed washer may be tightened with a maximum torque of 2 Nm T...

Page 37: ...tches and buttons or switching elements exclusively The connection of sensors and other equip ment is not allowed The nominal voltage of the switch element must amount to 24 V DC 5 mA is typically applied by the switching element for closed contact This is to be taken into account for the selection of the switching element e g minimal required current for elements with silver contacts The digital ...

Page 38: ...pad module OI 4xx etc can be used For multiple bus par ticipants the bus terminating resistor for the last participant must be activated The activation of the but terminating resistor is done using DIP switch or ter mination bracket But termination via DIP switch If the operating panel is the last participant the bus terminating resistor for the RS 485 A interface is to be activated To do this the...

Page 39: ...040 x ad dress 11h 12h or 13h 3 Instead of the XE 040 x a keypad mod ule OI xxx is also possible address as with XE 040 x 4 Terminating resistor 6 5 1 Cable specification Cable type shielded twisted pair data cables with a characteristic impedance of 100 120 Ω The connector casing must be completely conductive The cable shielding must connect surface to surface with the shield cover of the plug OP...

Page 40: ... bracket The bracket is to be soldered on the connector of the last bust participant between pins 2 and 7 6 6 Adjust equalizer Adj The adjust equalizer is a rotary switch for the display adjustment for operating panels with PL Panel Link versions Operating panels with LVDS versions are not equipped with this If the image display is not sharp at longer cable lengths the adjust equalizer can be used...

Page 41: ...ction example CP OP The operating panel can be connected to all CP modules that have a DVI con nection PANEL SI0 A 15 pole DSUB cable is used XW 041 xxx is used as connecting cable Fig 6 6 Operating panel OP 4xx with CP 1 15 pole DSUB female connector Information Only cables recommended by KEBA may be used These cables are availa ble in different lengths order numbers see chapter Ordering informat...

Page 42: ...y state DIP Switch Function 1 OFF 2 OFF 1 OFF 2 ON 1 ON 2 OFF 1 ON 2 ON 13h 12h 11h 10h 3 5 no meaning 6 ON Terminating resistor for RS 485 A interface running 7 2 Address setting of the RFID unit only OP 460 LD A xx1x If multiple RFID units are present on in the complete system a HW addressing using DIP switch is required The DIP switch for this is located on the back side of the panel A maximum ...

Page 43: ...Fig 7 2 Address setting RFID unit schematic diagram DIP switch address setting Adr0 Adr1 Address 0 0 17h 0 1 16h 1 0 15h 1 1 14h OP 460 LD A Configuration KEBA 2012 Project engineering manual V1 05 43 ...

Page 44: ...pulled off upwards at an angle of 90 because this will lead to an unallowed me chanical loading and possible damage of the touch screen After the protective film has been pulled off it should not be applied again to the display since it can no longer adhere evenly 8 2 RFID unit only OP 460 LD A xx1x The RFID unit is used for contact free login and logout of a user via RFID card and is utilized for...

Page 45: ...rds get defect in case of a tear In case of improper handling the RFID cards lose their function 8 2 2 Range and detection The range between RFID card and RFID antenna amounts to the range with the RFID card XC 140 A available from KEBA typical 40 mm A detection of the card is indicated by the RFID status LED lighting up green for 3 sec on the front side of the operating panel The simultaneous det...

Page 46: ... visualisation system is used For the visuali zation application the tool Konnte nicht in genstrings finden key ViewEdit sprache en can be used Operation and handling OP 460 LD A KEBA 2012 Project engineering manual V1 05 46 ...

Page 47: ...and hence is not suited for transportation via carrier haulage or airplane Ap propriate transportation packaging is required for these types of shipment 9 3 Cleaning the touch screen The surface should be cleaned with a moist clean soft cloth and glass cleaner The glass cleaner should be sprayed onto the cloth and not directly onto the surface The surface coating of the touch screen is resistant t...

Page 48: ...iner means that electrical and electronic devices including their accessories must not be disposed of in the household garbage The materials are recyclable in accordance with their labeling You can make an important contribution to protecting our environment by reusing renewing and recycling materials and old appliances Disposal OP 460 LD A KEBA 2012 Project engineering manual V1 05 48 ...

Page 49: ...ot available for variant 2xxx Status display 1 Power LED Equipment class III according to EN 61131 2 Protection class Front side IP 65 if installed correctly Back side IP 20 Programming language KeView ViewStandard 11 2 Environmental conditions Operating temperature 5 C to 55 C Storage temperature 40 C to 70 C Relative humidity of air 5 to 95 non condensing Vibration resistance According to EN 611...

Page 50: ...on Fixed installation in the front plate Communication protocol According to ISO 15693 or ISO 18000 3 Eu romap 65 suitable Protection class evaluation unit IP 20 Signaling Status LED on the is antenna print can be read off the front plate of the operating panel 11 5 2 RF signal Frequency 13 56 MHz Transmission power 200 mW max 250 mW Scanning rate Configurable Standard 10 scans second 11 5 3 Inter...

Page 51: ...Front plate Aluminium Decor film Polyester Seal circumferential round cord OP 460 LD A Technical data KEBA 2012 Project engineering manual V1 05 51 ...

Page 52: ...he use in industrial areas and can cause radio interference when used in residential areas 12 2 2 EMC guideline EN 61131 2 2007 Programmable controllers Part 2 12 2 3 Electrical safety and fire protection EN 61131 2 2007 Programmable controllers Part 2 12 2 4 Environmental and surrounding conditions EN 61131 2 2007 Programmable controllers Part 2 12 3 Standards for the American market 12 3 1 UL te...

Page 53: ... 03 Electromagnetic compatibility for radio spectrum matters ERM Elec tromagnetic compatibility for radio equipment and services Part 3 Specific conditions for short range radio devices SRD for the use on frequencies between 9 kHz and 40 Ghz EN 50364 Limit of the exposition of persons to electromagnetic fields of devices that are operated in the frequency range of 0 Hz to 10 GHz and used in the el...

Page 54: ...13 Declaration of conformity The declaration of conformity of this product is available on request from KEBA Declaration of conformity OP 460 LD A KEBA 2012 Project engineering manual V1 05 54 ...