Kelvion TEC1, Installation & Maintenance

Page 1: ...Kelvion Commercial Coolers INSTALLATION MAINTENANCE Health Safety Warranty Procedure Parts Spares Dimensions Weight Installation Fanset Wiring Control options CONTENT KG...

Page 2: ...PROTECTIVE CLOTHING Sharp edges on the casework of the units and coil fins are a possible cause of cuts to fingers and hands Appropriate protective clothing gloves should always be worn ENSURE THAT T...

Page 3: ...l be advised and further instructions requested either to return the item or to issue an official order to replace or rectify the item If you require a replacement product the buyer will be asked to s...

Page 4: ...TEC SPARES PARTS DIMENSIONS 15 378mm Casework TEC1 TEC5 TEC7 8 210mm 3 4 D CONN TEC1 TEC5 TEC7 15 378mm Casework 10 260 5mm 3 4 D CONN A Casework B C...

Page 5: ...ment 425W 2 215 260 401 100461664 WT3 5 4 LTKIT Defrost Element 575W 2 215 260 601 100461668 WT5 LTKIT Defrost Element 675W 2 215 260 701 100461671 WT6 LTKIT Defrost Element 470W 4 215 415 001 1004617...

Page 6: ...ORIFICE FIT FANSET M4 FIXINGS 4 PER FAN MONOBOLT FAN PLATE TO BOTTOM PLATE 5 OFF MONOBOLTS ALUMINIUM RIVETS TO BE USED TO FIX BOTTOM PLATE DRAIN PAN FITTED LOOSE FOR TRANSPORT PLACE 4 x M6 FIXINGS IN...

Page 7: ...30 KEC35 40 45 DRAIN PAN CASE 1500 19 040 100458835 KEC55 70 TABLE A UNIT FAN SET SAP NUMBER J BOX SAP NUMBER KEC10 231 9030 0121 100464214 218 901 013 100462723 KEC15 231 9030 0121 100464214 218 901...

Page 8: ...5 409 5 555 574 9 KME SPARES PARTS DIMENSIONS 60 MOUNTING CTRS 17 5 A MIN KME 50 175 146 B O A D D PAN COIL CONNS END 1 D CONN ELEC CONNS END C MOUNTING CTRS 146 53 MOUNTING BRACKET DETAIL SLOT 13W X...

Page 9: ...HT A B C D 6 FPI 4 FPI 3 FPI KME50 350mm 1007mm 715mm 1011mm 2 1Kg 85Kg KME60 350mm 1332mm 1040mm 1336mm 2 9Kg 112Kg KME80 400mm 1682mm 1390mm 1686mm 2 6Kg 129Kg KME95 450mm 1682mm 1390mm 1686mm 3 9Kg...

Page 10: ...ution labels 3 Pass label 4 Name Plate 5 Plate label Fork lift points K Kelvion elvion KEC30 4L 44L L1Ph S3G PI 1 Maximum operating pressure suitable for this product 2 Electrical supply information 3...

Page 11: ...11 Keepdry Thiswayup Fragile Recycle Stacking 3...

Page 12: ...intrayalongthesideoftheunit 3 Placeintopositionusingthelocationguidance UNPACKINGONALLTECMODELS Thelocationoftheunitshouldbecarefullyselectedtoensurethat 4 Air distribution from the cooler is not adve...

Page 13: ...ingmustbeinaccordancewithgoodrefrigerationpractice 2 Airenteringthecoolerisnotobstructed 3 Theunitmustbeinstalledlevelinbothdirections 4 Maintenanceaccessshouldbeconsideredwhenlocatingtheproduct inclu...

Page 14: ...Nut 1 O D Washer MOUNTINGTHEUNIT Evaporator Mounting Bracket 1 O D Washer Nut 1 5 8 O D Washer Products A Free air discharge 1 4 ft drop per ft Trap Door and air curtain Seal Required Drain...

Page 15: ...tor Airstreamshouldbeunobstructedbybeams lightsorotherstoreproducts generallydownaislestowardsthedoor Evaporatorsaredesignedtobeflushandlevelceilingmounted Mountingrodsandsupportstructureshouldbedesig...

Page 16: ...re necessary Dry nitrogen should be passed through the pipework during brazingtominimiseoxidisation WARNING UseappropriatePPE personalprotectionequipment duringpipework refrigerantchargingandcommissio...

Page 17: ...R MANIFOLDCAPS Iftheholdingchargeisnotpresentthemanufacturershouldbecontactedimmediately Unitsthathavebeenpackedincardboardmustbestoredinadryenvironmenttopreventanywaterdamage DAMAGECAUSEDBYINCORRECTI...

Page 18: ...with a bush or grommet Unitelectricalschematicissecuredtotheinsideoftheterminalboxorendcover MOTORS AllmotorsareEC electronicallycommutated andwiredtotheterminalbox Wiresarefixedtoascrewor cageclamp t...

Page 19: ...tSupplyTo TerminalBlockTerminals1andN 4 Lowspeed Linkterminalblock terminals1 2 5 Defrostheaters Ifrequired TerminalBox 218 901 013 271 111 145 KEC10 15 20 25 30 FAN DEFROST NOTE 1 Supply230V 1PH50 60...

Page 20: ...als1 2 5 Defrostheaters ifrequired 6 TerminalBox 218 901 015 271 111 147 KEC35 40 45 55 70 FAN DEFROST NOTE 1 FansSupply230V 1PH50 60Hz 115V 1PH50 60Hz 2 DefrostHeatersSupplyOption 3 230V 1Ph 50Hzor40...

Page 21: ...111 125 4 TerminalBox S 290 660 W 290 661 W KME50 175 1PHASEFANSUPPLY NOTE 1 FanSupply230V 1PH50 60Hz 115V 1PH50 60Hz 2 AppliesToUKMERangeOnly KME50 601Fan KME80 952Fans KME115 1403Fans KME1754Fans 3...

Page 22: ...x s 290 668 W 290 661 W 6 Warning onlysuitablefor3 phaseandneutralconnection KME50 175 3PHASEFANSUPPLY NOTE 1 FanSupply480V 3PH50 60Hz 2 AppliesToKMERangeOnly KME50 601Fan KME80 952Fans KME115 1403Fan...

Page 23: ...ere there are two or more evaporators on a refrigeration system it is possible to defrost one using the hot gas generated in the operating of the other This arrangement allows defrost flow to be in th...

Page 24: ...1 3rd of the way along the coil face air on and about 2 3rdsupawayfromanyheaterelements Oncethesystemisinoperationitmaybenecessarytorelocatetheprobetotheareaofthecoilwhereiceremainsthe longestduringde...

Page 25: ...ely Electricalconnectionsforsecurityofattachment Checkallexternalsurfacesannuallyforanycorrosionorpeeling Cleananyaffectedareathoroughlywith awirebrush applyacoatofzincprimerandretouchwithasuitablefin...

Page 26: ...tobedecidedbythehygienemanagementoftheenduserandtobeappropriate tothetypeofproductintheroom Themostimportantissueapartfromthereductionofbacteriawithinthecasingistoreducethecorrosionpotential cleaningi...

Page 27: ...e EN60204 1 1999Safetyofmachinery Electricalequipmentofmachines BSEN61032 1998Protectionofpersonsandequipmentbyenclosures Probesforverification propellerfanunits BSEN13857 2008Safetyofmachinery Safety...

Page 28: ...in line or tray heater failure Drain line blocked with debris or ice Poor drain line slop or installation Trap located in cold store Action Check drain line installation Isolate electrical supply and...

Page 29: ...om Excessive build up of ice and snow on cooler ceiling product and floor Cause Failed door seals Excessive door opening Failed cold store pressure relief valve Action Replace door seals Review cold s...

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