Kenmore 415.16105, Assembly Instructions/Use And Care Manual

Page 1: ...oductive harm CAUTION Read and follow all Safety Statements Assembly instructions and Use Care Directions before attempting to assemble and cook Some parts may contain sharp edges especially as noted in these instructions Wear protective gloves if necessary Parts Assembly Safety Rules Use and Care Troubleshooting Espahol Assembly Questions Call 1 800 241 7548 Parts Ordering Call 1 800 4 MY HOIVlE ...

Page 2: ...e alert to the possibility of serious bodily injury if the instructions are not followed Be sure to read and carefully follow all of the messages cAo CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied Grill installati...

Page 3: ...million quality parts and accessories That s the kind of professionalism you can count on to help prolong the life of your new purchase for years to come Purchase your Repair Protection Agreement today Some limitations and exclusions apply For prices and additional information call 1 800 827 6655 Sears installation Service For Sears professional installation of home appliances garage door openers ...

Page 4: ...e smelled LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Tank Removal Transport And Storage Turn OFF all control knobs and LP tank valve Turn coupling nut counterclockwise by hand only do not use tools to disconnect Lift LP tank wire upward off of LPtank collar then lift LP tank up and off of support bracket Install safety cap onto LP tank valve Always use cap and st...

Page 5: ... Leak test must be repeated each time LP tank is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Usea clean paintbrush and a 50 50 mild soap and water soluti...

Page 6: ...you cannot complete the connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator Do not insert any tool or foreign objects into the valve outlet or safety relief valve Youmay damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death If a leak is detected at any time STO...

Page 7: ... LP tank out of correct position specified in assembly instructions Always close LP tank valve and remove coupling nut before moving LP tank from specified operation position Safety Tips A Before opening LP tank valve check the coupling nut for tightness A When grill is not in use turn off all control knobs and LP tank valve A Never move grill while in operation or still hot A Use long handled bar...

Page 8: ...ting procedure Sideburner Match Lighting 1 Turn on gas at LP tank 2 Hold lit match to any port on the burner Push in and turn sideburner knob to _ _ HIGH Be sure burner lights and stays lit m cAu r o Putting out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons Do not use water on a grease fire Personal injury may result If a grease fire develops turn kn...

Page 9: ...s d grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grillloven cleaner to painted surfaces Plated wire grates Wash grates with concentrated grill cleaner or use soap and water solution Dry thoroughly and store indoors between cookouts Plastic parts Wash with warm soapy water and wipe dry Do not use citrisol abrasive cleaners degreasers or a concentrated grill clea...

Page 10: ... from grill and stored outdoors When removing grill from storage follow Cleaning Burner Assembly instructions before starting grill Food Safety Food safety is a very important part of enjoying the outdoor cooking experience To keep food safe from harmful bacteria follow these four basic steps Clean Wash hands utensils and surfaces with hot soapy water before and after handling raw meat and poultry...

Page 11: ... 27 1 Ignitor 80011100 28 28 10 24x1 2 Screw HMS19824050CPNBZC 29 1 HeatShield 80010089 30 1 BurnerAssembly 80010069 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 g_ 1 26 3 2 2 2 4 1 2 1 2 4 4 4 4 3 1 Description Part Firebox 80018066 5 MM FiberWasher HFWM51D90DFB ControlKnob 80009706 SideburnerShelf 80012225 SideburnerPan 80006246 SideburnerElectr...

Page 12: ...54 52 42 43 4O 28 A 32 t 36 22 29 4 h 3O 28 4 b 32 tk 49 31 28 A 51 48 4 28 A 32 51 iX 34 4 28 38 33 18z 4 o 3 14 25 28 4 32 28 44 23 37 38 3 41 8 3 26 12 464720987 ...

Page 13: ...nge nut B In back place screw 10 24x1 1 4 screw and 10 24flange nut Do not tighten Attach tank support bracket in second hole from bottom of legwith a hinge pins and hitch pins Do not tighten this screw and flange nut until step 4 13 UpperLeftLeg A Lower Left Leg 4 Qty 2 Correctly assembled leftleg 22 Qty 2 Front TankSupportBracket Notchs to hold LP cylinder HitchPin Qty 2 HingePin Qty 2 464720907...

Page 14: ...10 24 14 4 screwsand 10 24flange nuts B Attachsupport bracket with 10o24 1 1 4 screwsand 10 24flange nuts Front Correctlyassembledrightleg UpperRightLeg A 4 22 Qty 4 Qty 4 SupportBracket De net tighten thisscrewand flange nut until step4 i t I Lower RightLeg 14 464720907 ...

Page 15: ...side TankExclusionWire Tank Bracket Upperand Lower Panels Lay front legs down on the floor Slideupperpanelwithholes for condimentbasket underlegs Attachwith 10 24x2 screwsandflange nuts Fitlowerpanelaround tank exclusion wireand attach with 10 24x2 screwsand flange nuts Qty 8 464720907 15 ...

Page 16: ... a wheel bushing and hitch pin Axle Rod Qty 1 22 Qty 6 3 Qty 8 4 Qty 6 Wheel Cone side of wheel against leg BackBrace 10 22 Remove screws and nuts to attach brace Control Panel and Upper Firebox Supports Stand cart upright in front attach control panel with 10 24x2 screws Place upper firebox supports onto screws and tighten with 10 24 flange nuts in back legs attach right and left upper firebox su...

Page 17: ... 10 24 1 2 screws Attach ignitorto controm panel using the stampednut that s provided Ignitor Valve Hose Regulator Heat Shield Stam 28 Qty 2 Attachheatshieldwith 10 24xl 2 screwsand 10 24flange nuts NOTE Regulator and hosecomeout by the heatshield Heat Shield 4 Qty 2 28 Qty 2 464720907 17 ...

Page 18: ...screwsintoeachsideof firebox insidefirebox attach 10 24flangenuts to screws Placefirebox onto upperfirebox supports Makesureburnertubes arecorrectlyengaged B ifburner is not leveledfrom left to right adjust the two screwsattaching valveto controlpanel Attachshort ignitorwireto ignitor B Attachfirebox with 10 24xt 1 4 screws 5turnfiber washersand 10o24 flange nuts C Pushcontrolknobsontovalvestems C...

Page 19: ...ortswith 10 24xl 2 screws A Attach mounting bracketsto front of meg with 1 4 20xl 2 screws Back of meg with 1 4 20x1 1 4 screw and 1 4 20flange nuts B 59 57 28 Qty 4 Qty 8 Qty 4 58 Qty 4 A ShelfSupport Mounting Bracket Shelf 58 57 59 464720907 19 ...

Page 20: ...ith 8 32wing nut and IDSmm OD9mmfiber washer Hook burner clip to sideburner tube and around manifold Attach sideburner ignitorwire C Press sideburner control knob ontovalve stem and sideburner grate onto shelf D A SideburnerValve Qty 2 Sideburner 61 _ 6O 60 41 Qty 4 61 Qty 1 Qty 3 Correctly assembled burner to valve engagement Sideburner Grate Sideburner Valve BurnerClip SideburnerIgnitorWire Side...

Page 21: ...atthe bottom seeinset Qty 4 28 32 Qty 8 4 Qty 4 Lower Hinge 32 28 Lid Handleand UpperHinges AttachhandJe to lidwith7ramfiber washersand 10o24xl 2 screws Attachupperhinges to backof lid using 10o24x1 2 screws 5ramfiber washersand 10 24flange nuts Hinges shouldcurvedownwardwhenproperlyinstalled Qty 6 Handle 47 4 I Qty 8 Qty 4 _47 32 Qty 4 28 464720907 21 ...

Page 22: ...ce lid assembly onto firebox aligning hinges Hinges on lid fit inside hinges on firebox Secure using two hinge pins and hitch pins 9 Qty 2 10 Qty 2 HeatTent Place heat tent into firebox Heat Tent 22 464720907 ...

Page 23: ...nto holes in sides of grill lid insert ends of Swing Away leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under wires running front to back If pivot and leg wires are on top Swing Away is installed upside down SwingAway Pivot Wire Leg 464720907 23 ...

Page 24: ... over fill protection device equipped LP tank Fill and leak check before attaching to grill and regulator Tankcollar opening must face to front of grill Loosen wing nut from tank retainer bracket Set bottom of tank onto notches inthe tank bracket Placetank retainer bracket onto tank collar and tighten the wing nut See Useand Caresection to correctly Leak Test and perform the Burner FlameCheck m m ...

Page 25: ...o diedown continuousexcessive Aftercooling cleanfood particlesandexcessgreasefrom inside flamesabovecooking fireboxarea greasecup pan tray andother surfaces surface GASISSUES Tryingto lightwrongburner Burnernotengagedwith controlvalve Obstruction in burner Burner s will not light usingignitor Continued onnext page No gasflow Vaporlockat couplingnut to LPtank Couplingnutand LPtankvalvenotfully conn...

Page 26: ...ube s Replaceignitor Inspectwire insulationandproperconnection Replacewiresif insulationis broken See Match Lighting sectionof UseandCare Checkfor gas inLPtank Tumoff knobs wait30secondsandlightgrill Ifflamesarestilllow turnoff knobsand LPtankvalve Disconnectregulator Reconnect regulatorand leak test Turnon LPtankvalve wait30secondsand thenlightgrill Turnoff knobsandLPtankvalve Disconnect coupling...

Page 27: ...Page lank Intentionally 464720907 27 ...

Page 28: ...ums lawnequipment and electronics call or go on linefor the location of your nearest iiiiiiiiiiiiiiiiii 1 800 488 1222 iiiiiiiiiiiiiiiiii Call anytime day or night U S A only iiiiiHHHHHHi To purchasea protectionagreement U S A or maintenanceagreement Canada ona productservicedbySears 1 800 827 6655 U S A 1 800 361 6665 Canada Pard pedir servicio de reparaci6n a domidlio y pard ordenar piezas 1 888...