Kenmore 415.16107, Manual

Page 1: ...fects or other reproductive harm CAUTION Read and follow all Safety Statements Assembly instructions and Use Care Directions before attempting to assemble and cook Some parts may contain sharp edges especially as noted in these instructions Wear protective gloves if necessary Parts Assembly Safety Rules Use and Care Troubleshooting Espahol Assembly Questions Call 1 800 241 7548 Parts Ordering Call...

Page 2: ... alert to the possibility of serious bodily injury if the instructions are not followed Be sure to read and carefully follow all of the messages cAo CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied Grill installatio...

Page 3: ...million quality parts and accessories That s the kind of professionalism you can count on to help prolong the life of your new purchase for years to come Purchase your Repair Protection Agreement today Some limitations and exclusions apply For prices and additional information call 1 800 827 6655 Sears installation Service For Sears professional installation of home appliances garage door openers ...

Page 4: ...e smelled LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Tank Removal Transport And Storage Turn OFF all control knobs and LP tank valve Turn coupling nut counterclockwise by hand only do not use tools to disconnect Lift LP tank wire upward off of LPtank collar then lift LP tank up and off of support bracket Install safety cap onto LP tank valve Always use cap and st...

Page 5: ... Leak test must be repeated each time LP tank is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Usea clean paintbrush and a 50 50 mild soap and water soluti...

Page 6: ...you cannot complete the connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator Do not insert any tool or foreign objects into the valve outlet or safety relief valve Youmay damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death If a leak is detected at any time STO...

Page 7: ... LP tank out of correct position specified in assembly instructions Always close LP tank valve and remove coupling nut before moving LP tank from specified operation position Safety Tips A Before opening LP tank valve check the coupling nut for tightness A When grill is not in use turn off all control knobs and LP tank valve A Never move grill while in operation or still hot A Use long handled bar...

Page 8: ... seconds turn knob to OFF wait 5 minutes then repeat lighting procedure Sideburner Match Lighting 1 Turn on gas at LP tank 2 Hold lit match to any port on the burner Push in and turn sidebumer knob to_ _ HIGH Be sure burner lights and stays lit m cAu r o Putting out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons Do not use water on a grease fire Perso...

Page 9: ...s d grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grillloven cleaner to painted surfaces Plated wire grates Wash grates with concentrated grill cleaner or use soap and water solution Dry thoroughly and store indoors between cookouts Plastic parts Wash with warm soapy water and wipe dry Do not use citrisol abrasive cleaners degreasers or a concentrated grill clea...

Page 10: ... from grill and stored outdoors When removing grill from storage follow Cleaning Burner Assembly instructions before starting grill Food Safety Food safety is a very important part of enjoying the outdoor cooking experience To keep food safe from harmful bacteria follow these four basic steps Clean Wash hands utensils and surfaces with hot soapy water before and after handling raw meat and poultry...

Page 11: ...lator 80012235 27 1 ElectronicIgnitionModule 80012212 28 30 10 24x1 2 Screw HMS19824050CPNBZC 29 1 HeatShield 80010068 30 1 BurnerAssembly 80012232 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 1 12 3 2 2 4 1 3 2 1 1 2 1 2 Description Part Firebox 80012231 5 MM FiberWasher HFWM51D90DFB ControlKnob 80009706 SideburnerShelf 80012237 SideburnerPan 80006246 Sid...

Page 12: ...56 54 44 43 40 42 35 34 38 18 2B A 32 t 36 22_ 29 24 33 4 9 39 7 3 30 28 4 32 51 31 25 32 14 21 28 A 53 4 45 23 7 3 28 A 49 32 53 1 38 50 41 8 11 3 3 57 26 52 12 464820707 ...

Page 13: ...rew and 10 24 nut B In back place screw 10 24x1 1 4 screw and 10 24 nut Do not tighten Attach tank support bracket in second hole from bottom of leg with a hinge pins and hitch pins Do not tighten this screw and nut untie step 4 B Upper Left Leg A 3 Lower Left Leg 4 Qty 2 Correctly assembled leftleg Qty 2 Front Tank Support Bracket Notchsto holdLP cylinder 10 Qty 2 9 Qty 2 464820707 13 ...

Page 14: ...rlegandlowerlegwith 10 24 14 4 screwsand 10o24 nuts B Attachsupport bracket with 10o24 1 1 4 screwsand 10o24nuts Front Correctlyassembledrightleg UpperRightLeg A 4 4 3 Qty 4 Qty 4 SupportBracket Do not tighten this screwand nut until step4 14 464820707 ...

Page 15: ...etside TankExclusionWire Tank Bracket Upperand Lower Panels Lay front legs down on the floor Slideupperpanelwithholes for condimentbasket underlegs Attachwith 10o24x2 screwsand nuts Fitlowerpanelaround tank exclusion wireand attach with 10 24x2 screwsand nuts Qty 8 O 4 Qty 8 464820707 15 ...

Page 16: ...and hitch pin Push leg extenders into right legs LegExtenders Axle Rod Qty 1 22 Qty 6 3 Qty 8 4 Qty 6 Wheel Cone side of wheel against leg BackBrace 10 22 Remove screws and nuts to attach brace Control Panel and Upper Firebox Supports Stand cart upright in front attach control panel with 10 24x2 screws Place upper firebox supports onto screws and tighten with 10 24 nuts in back legs attach right a...

Page 17: ...controlpanelwith 10 24xl 2 screws Pushinthe electronicignitionmoduleto controlpanel 28 HeatShield ElectronicIgnitionModule 28 Qty 2 Attachheatshieldwith 10 24xl 2 screwsand 10 24nuts NOTE Regulator andhosecomeout by theheat shield HeatShield 4 Qty 2 28 Qty 2 464820707 17 ...

Page 18: ...sherand 10 24xl 1 4 screwsintoeachside of firebox insidefirebox attach 10 24nuts to screws Placefirebox onto upperfirebox supports Makesureburnertubes arecorrectlyengaged B ifburner is not leveledfrom left to right adjust the two screws attaching valveto controlpanel Attach short ignitorwireto ignitor B Attachfirebox with 10 24x1 1 4 screws 5turnfiber washersand 10 24nuts C Push controlknobs ontov...

Page 19: ...etsintoshelfsupportswith 10 24xl 2 screws A Attachmounting bracketsto frontof legwith 10 24x1 2 screws Backof legwith 10 24 1 1 4 screwand 10 24nuts B 28 Qty 12 0 4 Qty 4 A Qty 4 28 ShelfSupport MountingBracket Shelf 28 4 464820707 19 ...

Page 20: ...ch sideburner with a wing nut Hook burner clip to sideburner tube and around manifold Attach sideburner ignitor wire D Attach hinges to back of shelf with 10 24xl 2 screws and 10 24 nuts E Sldeburner Valve A Sideburner B C SideburnerGrate 39 Qty 2 41t Qty 1 Correctlyassembledburner to valve engagement Sldeburner Valve SideburnerControlKnob BurnerClip SideburnerIgnitorWire SideburnerLid E 28 Qty 4 ...

Page 21: ...ldbe at the bottom seeinset O 4 32 Qty 4 Qty 8 Lower Hinge 32 28 Lid Handleand UpperHinges Attachhandleto lidwith7rnmfiber washersand wing nuts Attachupperhinges to back of lid using 10 24x1 2 screws 5ramfiber washersand 10 24nuts Hingesshould curvedownward whenproperlyinstalled Qty 4 41 Qty 2 Handle 47 4 I Qty 8 Qty 4 _47 32 Qty 4 41 28 464820707 21 ...

Page 22: ...ce lid assembly onto firebox aligning hinges Hinges on lid fit inside hinges on firebox Secure using two hinge pins and hitch pins 9 Qty 2 10 Qty 2 HeatTent Place heat tent into firebox Heat Tent 22 464820707 ...

Page 23: ...ill lid insert ends of Swing Away leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under wires running front to back If pivot and leg wires are on top Swing Away is installed upside down Attach condiment basket to upper front panel as shown SwingAway PivotWire LegWire 4 Condiment Basket 464820707 23 ...

Page 24: ... over fill protection device equipped LP tank Fill and leak check before attaching to grill and regulator Tankcollar opening must face to front of grill Loosen wing nut from tank retainer bracket Set bottom of tank onto notches inthe tank bracket Placetank retainer bracket onto tank collar and tighten the wing nut See Useand Caresection to correctly Leak Test and perform the Burner FlameCheck m m ...

Page 25: ...essgreasefrominsidefireboxarea greasetray andother surfaces Troubleshooting Bumer s will not light usingignitor SeeElectronicIgnition Troubleshooting also Continued on next page w l o o GAS ISSUES Tryingto lightwrongburner Burnernotengagedwithcontrolvalve Obstruction in burner Nogasflow Vaporlockat couplingnut to LPcylinder Couplingnut andLPcylindervalvenot fullyconnected ELECTRICALISSUES Electrod...

Page 26: ...sin end s of carryovertube s See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replaceignitor Replaceknob Inspectwire insulationandproperconnection Replace wiresif insulationis broken Uselong stemmatch fireplacematch See Match Lighting sectionof UseandCare Checkfor gas in LPcylinder Turnoffknobs wait30 secondsand ...

Page 27: ...trodes crackedor broken sparksat crack Checkto insurethreadsare properlyengaged Button shouldtravelupanddown withoutbinding Ifnosparksaregenerated withnewbatteryandgood wireconnections moduleis faulty Areoutputconnections on andtight Areoutputconnections on andtight Ifpossible observegrillin dark location Operate ignitionsystemandlookfor arcingbetweenoutputwires andgrillframe Allsparks presentbutw...

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