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SAFE DRIVE

Rules for Safe Drive

Check must be conducted,bef ore starting the engine,to prevent mishaps and damage to componen ts.

Only the qualified person who has passed the drive examination with a drive license is permitted to drive the

vehicle but not anybod y else without a drive license.

Full preoccupation is required during drive, paying attention to the follow ing points to avoid any possible

hurt to you by other motor ized vehicles:

Do not drive too close to other vehicles;

Never contend for lane.

Strictly observe the local traffic rules.

As driving at overspeed is the cause of many accidents. Do not drive at a speed that the actual situation does

not permit.

Particular care should be exercised at the level crossing of roads, entrance and exit of parking lot or on the

autonobile lane.

During drive, grasp the left handlebar by the left hand and the throttle twist grip by the right hand,with feet

on the footrests.

1

Rules for

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Check m

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t be conducted,bef ore starting the engine,to prevent m

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ishaps an

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amage to componen ts.

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Full p

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reoccupation is required during drive, paying attentio

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n to the follow ing points to avoid any possi

urt to you by other motor ized vehicles:

Do not drive too close to other vehicles;

Never conten

n

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erve the local traffic rul

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y accidents. Do

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t drive a

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situation d

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lot or on

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lebar by the left hand and the

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e right hand,with f

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sts.

Summary of Contents for XT100

Page 1: ...d during drive paying attentio on to the following points to avoid any possi urt to you by other motorized vehicles Do not drive too close to other vehicles Never conten n n n nd d d d d d d f f f f f f f fo o o o o o o or r r r r r r r l l l l l l lane Strictly o o o o o o o ob b b b b b bs s s s s s serve the local traffic rul l le e e e e e es s s s s s s s As driv v v v v v v vi in n n n n n n...

Page 2: ... L Lo oo os se clothes are n no ot t su ui it ta ab bl le e f fo or r m mo ot to orc cy yc cl le e drive o or r r ri id de as they may g ge et t c ca au ug ght t o on n t th he e o ope erati in ng g le kick foot trest or wheel resulting in danger Modification of the vehicle Caution Any unau u u u u u u ut t t t t t th h h h h h h ho o o o o o orized modification of t t t t t t t th h h h h h h he ...

Page 3: ...x 2 0k 0kw w 70 7000 00r r min r r 4 0k 0kw 85 8500 00r m r r Whee eelb lbase 1 e 1230 m 0 mm 1 m 123 230 m 0 mm T m Torque ma max 2 2 2N m m 6 6500r 0r m min in 0r 0r 0r 0r 4 4 5N 5N m 6 600 000r m 0r 0r Dead weight 83kg 83kg Idling speed 1500r min r r f100r min 0r 0r 1500r min r r f100r yload 150kg 150kg Displacement of cylinder 49 ml 70 ml ont wheel 2 50 18 2 50 18 Spark plug A7TC A7TC Rear whe...

Page 4: ...50m 0mm 1 m 105 050m 0mm O m Out utput max 4 2k 2kw w 85 8500 00r r min r r 4 0k 0kw 85 8500 00r m r r Whee eelb lbase 1 e 1230 m 0 mm 1 m 123 230 m 0 mm T m Torque ma max 5 5 8N m m 5 5000r 0r m min in 0r 0r 0r 0r 4 4 5N 5N m 6 600 000r m 0r 0r Dead weight 83kg 83kg Idling speed 1500r min r r f100r min 0r 0r 1500r min r r f100r yload 150kg 150kg Displacement of cylinder 90ml 97 ml ont wheel 2 50 ...

Page 5: ...5 III PARTS SUBASSEMBLIES 5 ...

Page 6: ...6 6 ...

Page 7: ...7 7 ...

Page 8: ...l cock to N position n n n n n n t t t th h h h h h h he fuel c c c c c c ci i i i i ir r r r rc c c c cu ui i it t t t i i i i i i is s s s t t t t th h h h h h h hr r r r r r r ro o o o o o ou u u u u u u ug g g g g g g gh h h h h h h h f f f f f f f fo o o o o o o or r r r r r r f f f f f f fuel l l l l l l l s s s s s s s su u u u u u upply OFF Wi i i i i ith h h h h h h h the handle of f f t ...

Page 9: ...p p p p p u u t t t t t t th h h h h h h he choke bar of the c c c c c c c ca a a a a a a ar r r r r r rb b b b b b bu u u u u u u ur r r r r r re e e e e e e et t t t t t t to o o o o o or r t t t t t t t to o o o o o o o close the e e e e e e e c c c c c c ch h h h h h h ho o o o o o o ok k k k k k ke e e e e e e 2 Rotate e e e e e e e t t t t t t t th h h h h h h he throttle e t t t t t t tw w ...

Page 10: ... t t t t tc c c ch key OFF positio o o o o o o on n n n n n n 4 Set t t t t t t the e e e e e e e fuel co o o o o o oc c c c c c c ck k k k k k k kh h h ha a a a a a a an n n n n n n nd d dle to OF po o o o os s s s s s si i i i i i i it t t t t t ti i io o o o o o on n n n n n Light switch The front light switch has three positions And ƽ a white p point W W W W W W W Wh h h h h h he e e e e e e e...

Page 11: ...n n n L L L L L L L Left f f Ha a a a a a a an n n n n n ndle bar 1 Headlights dim m m m m m m mm m m m m m m me e e e e e e er r b b b b b b b button iti on H He ea ad dligh is in hig gh bea am o iti o on Head dl ligt i is s in n lo ow w b be ea am m o 2 turnin ng g light switch position Left p position Right p 3 Horn butt t t t t t t to o o o o o o on n n n n n n n press thi i is s s s s s s s b...

Page 12: ...d when dri iv vi in ng g t to o prev ve en nt da am ma agi in ng g t th he e c cl lutc ch h w when n c changin ng th he e g ge ea ar r abru up u u tly l l TE N Neutral gear 1 1th gear 2 2 nd gear 3 3rd gear 4 4th gear 5 5th gear Points for Atten n n n n n nt t t t t t t ti i i i i i i io o o o o o o on n n n n n n n d d d d d d du u u u u u ur r r r r r ri i in n n n n ng g g g g g D D D D D D Dr ...

Page 13: ... a stitute sui i i i i i i it t t t t t ta ab b b b b b b bl l l l l l l le e e e e e e e for th h h h he e e e e e e e a a a a a a a ambient mperature of a a a a a a ap p p p p p p pp pl l l l l li i i i i i ic c c c c c c ca a a a a a a at t t t t ti i i i i i ion n n n n n n n s s sh h h h h h h hould d d d d d b b b b b b b be e e e e e e ected according to t t t t t t th h h h h h h he e e e ...

Page 14: ... i i i il l l l l l l l nk C C C C C C C Ch h h h h h h heck k k k k k up p p p p p p p o o o o o o o of f f f f f f f S S S S S S Spa a a ar r r r r r r rk k k k k k k k Plug 1 Drain of f f f f f ff f f f f f f f a a a a a all l l l t t t t t t t th h h h h h h he e e e e e e e run n n n n n n n i i i in n n n n n n n mach h h h h h hi i i i i i i in n n n n n n ne e e e e oi i i i il l l l l l l...

Page 15: ...l l l l lu u u u ug g g g g g g g and screw w w w w w w w o o o o o o off spark plug g g g by y y y y y t t t t t t t th he plug wr r r r r r r re e e e e e enc c c c c c c ch h h h h h h h 2 Clean the s s s s s s sp p p p p p p pa ark k k k k k k k p p p p p p p plu u u u u u ug g g g g g al l l l l l l ll l l l l l l a a a a a a ar r r r r r r ro o o o o o o ou u u u u u ud d d d d d d d or r r ...

Page 16: ... o o o o o ot t t t t t t th h h h h h h h Soak it in n n n n n n n c c c c c c c cl l le e e ean ma a a a a a a ac c c c c ch h h h hi in ne e e e o o o o o oi i i i il l l l squ u u u u u u ue e e e e e e ee e e e e e e ez z z z z z z ze e e e e e e e i i i i i it t t t t t t dry a a a a a a a an n n n n n n nd fit ack to pos s s s s s si iti i i i i i i io o o o o o o on n n n n n n n Recomme e...

Page 17: ...t to ensure it A After a ad dj ju ust tm ment s st tart t th he e en ng gi in ne e a an nd d ch he ec ck k f fo or r free operating movenent again Repeat the ustment if necessary until it is asrequired Adjustment of Carburetor Caution The adju us s s s s s st t t ti i i i i i i ing proce e e e e e ed d d d d du u u u ur re e e es s s s o o o o o of f f f f f f i i i i id d d d d dl l l l l l li i ...

Page 18: ... c ce e e e e en n n n n nt t t t t tr r r r r ral l l l l l l l h h hole and the top hole the ignitio on n timing ob b b b b b b bs s s s s se e e e er r r r rv v v va a at t t t ti i io o o o o o o on n n n n n n n h h h h h h hol l le in the left crankc er 2 R Re em move the capsof t the e t tw wo o air v va al lv ve es s o on n t th he cy yl li inder hea ad d 3 3 Inse er rt t t the T T ke ey y...

Page 19: ...e figure on n t t t t t th h h h h h h he e e e e e right side 2 2 in ns sp pe ec ct t t the res seivo oi ir r ca ap pa acity a an nd r refi il ll l if essar ry y in order to m ma ain nt ta ai in n pro op pe er r l le ev ve el in t th he erv vi ior T Th hi is s sho ou uld be e t the m ma aj jor p pr ro oj je ec ct t o of y yo ou ur r reg gu ul lar pection 3 check the front brake lining for its wor...

Page 20: ... To o m ma ak ke e adj ju us stmen nt t tu ur rn n the r re ear b brak ke e adjust ting nu ut t ckwis se e to reduce snd d c co ou un nt te er r cl lo oc ck k w wi is se to in nc cr rease th he e f fr ree w i s e e rating m mo ov vement of the b br ra ak ke p pe ed da al l djustme ent of Chain When regulation is needed Ioosen the rearaxle nut Turn the chail adjusting nuts the left and right sid d ...

Page 21: ... e e e e e e es s s s s s s t t t t t t t to o o o o o o o t t t t t t th h h h h h h he e e e e drivin n n n n n n ng g g g g g g chain 1 Shut off th h h h h h he e e e e e e e e e e e engi i i i i in n n n n n n ne e e e e e e 2 Add som me e machine oi i il l l l l o o o o or r r c c ch h h h h h h hai i i i i i in grease to the driving chain Atte en nt ti io on Wh he en n t th he rear wheel ax ...

Page 22: ...s s üüW Wheel hub üü Exhaust pipe üüFuel tank and lower portion of cushion üüCarburetor üüHead lo o o o o o o oc c c c c c c ck k k k k k k k and ignition switch üüMet t t t te e e e e e e er r r r r r r rs s s s s s 1 Afte e e e e er r r r r p p p p p p p pr r re e e e e e e w w w w w wi i i i ip p p p p pi i i in n n n n n ng g g the vehicl l l l l l le e e e e e e e s s s s s s s sh h h h h h h...

Page 23: ... a at t t t t t t ti i i i i i ined off w w w w wh h h h h h hich is y imp m m ortan n n n n n n nt b b b b b b be e e e e e e ec cause it t t w w w w w w wi i i i i il l l l l l ll l l l l l l h h h h h h he e e e e el l l l l l lp p p p p p p p en n n n n n ns s s s s s sure that t t th h h h h h he rburetor m ma a a a a a a ain n n n n n nt t t t t t t ta a a a ains its norm m m m m m ma a a a ...

Page 24: ...k f f f f f f f fo o o o o o ol l l l l l ll l l l l l lo o o o o owe ed d d d d d d d by y y y y y y y filling g g g g g g i i i i i i i it t t t t t t wi i i it t t t t t t th h h h h h h h fresh gasol rein 3 Prior to d dr riving all l l l l l l t t t t t th h h h h h he e e e r re e eq q qui i i i i i ire q q d check up u u s must be made It is s b better to d d d d d d dr r r ri i i i i iv v v...

Page 25: ...j d d ustment lubrication and or rep placement are needed C means Cleaning is needed R means Replacement is needed A menas Adj d d ustment n n is needed L means Lub b b b br r r r r ri i i i i i i ic c c c c c c ca a a a a a a at t t t t t t ti i i i i i i io o o o o o on i i i i i is need d d d d d de ed d d d d d d d ˆ means T T T T T T T Th h h h h h h hi i i i i i is item of maintenance s s s ...

Page 26: ...rvalve gap I Airvalve gap I Enginelubricating oil R yearly One repla lacement every 3 y 300km 6 600 00km 100 000k 0km 2000 00km Lubriating oil screen R yearly C Tension of chain A A A A Ldling speed of carbureor I I I I Driving chain I L I L I L I L Baliery M y M y M y M y M y M y M y Mon on on on on on on onthty I I I I I I I I I I I I I I I I I Wear of of of of of of of ofbr br br br br br br br...

Page 27: ...27 9 ELECTRICAL DIAGRAM ...

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