KITO EDIII ED06S, Original Instruction

Page 1: ...OM ED3ZZZ CEE 01 OWNER S OPERATOR S MANUAL AND SAFETY INSTRUCTIONS FOR KITO MANUAL CHAIN HOIST EDIIISERIES ALWAYS SAVE THIS BOOK FOR FUTURE REFERENCE Original Instruction...

Page 2: ...sh button cord and curled cord 10 4 Load chain lubrication 11 5 Power supply cable specifications 11 5 4 Installing trolley 12 1 MINI trolley 12 2 Installing trolley to rail 13 3 TS series trolley 480...

Page 3: ...nment this product may cause radio interference in which case the user may be required to take adequate measures 3 BEFORE USE 3 1 Safety summary Danger exists when heavy loads are transported particul...

Page 4: ...p oil to be on the surface of the load chain NEVER use a hoist without a hoist name plate NEVER use modified or deformed hooks NEVER use a hoist in explosive atmosphere 3 2 2 While operation ALWAYS ma...

Page 5: ...mit switch or friction clutch as limit switch regularly otherwise a hoist will be severely damaged to bring serious injury These devices are for emergency use only NEVER pull the push button cord NEVE...

Page 6: ...tection Push button IP 65 Cylinder switch IP 44 Electric power supply Single phase 230V 50Hz Noise level dB 83 A scale Sound power level dB 94 A scale Remarks 1 Contact KITO or authorized KITO dealer...

Page 7: ...ns Cubic mean value Average daily operating time h Total operating time h 1 light Mechanisms or parts thereof usually subject to very small loads and in exceptional cases only to maximum loads k 0 50...

Page 8: ...0 16 0 21 21 5 1 14 5 18 5 Min distance between hooks C mm 315 330 520 315 330 520 945 960 IP Degree of protection IP54 IP44 Insulation F Dimensions mm a 364 428 364 428 364 428 d 187 205 187 205 187...

Page 9: ...ely Built in bearing assures easy swiveling of bottom hook In addition the hook latch adds another safety 3 Friction clutch This hoist equips with friction clutch mechanism specially developed by KITO...

Page 10: ...button and cord the dual speed cylinder type is equipped with a curled cord and fastening belt Load chain Owner s Operator s manual and safety instructions 5 2 Preparation and checking before use The...

Page 11: ...to s gear oil might not allow full exertion of the built in friction clutch which can cause load to drop To avoid these hazards ALWAYS use the specified Kito s oil To avoid oil leak make sure to firml...

Page 12: ...lt if the push button cord is pulled when the strain relief wire is not connected to the hoist body ALWAYS make sure that the strain relief wire is properly attached to the hoist body as described in...

Page 13: ...es 5 Power supply cable specifications Use a power supply cable of an outer diameter specified in the below table in relation with a distance to power source Use a three conductors cable including Gro...

Page 14: ...ght left 0 pcs each 100 I beam Incorrect number of adjusting spacers may cause the trolley not to move or to drop To avoid these hazards ALWAYS make sure to use all 32 pieces and confirm that A B 3 mm...

Page 15: ...injury and or property damage The stops must be positioned so as to not exert impact force on the electric chain hoist frame or trolley wheels They must contact the ends of the trolley side frame Rai...

Page 16: ...ower Emergency stop device option This button is used to stop lifting or lowering in an emergency situation It is a red mushroom type button located in the upper most position on the push button switc...

Page 17: ...ht side for low speed Speed adjustment procedure If the hoist does not operate or have the proper speed adjust the speed volume as follows For increasing the lifting speed turn the volume clockwise Fo...

Page 18: ...7 1 Inspection classification 1 Initial inspection Prior to initial use all new altered or modified hoists shall be inspected by a designated personnel to ensure compliance with the applicable provis...

Page 19: ...body Replace 2 Abnormal sounds during operation Lift and lower a light load No vibration or irregular noise from the motor or from inside the hoist body Overhaul 3 gear oil quantity contamination Chec...

Page 20: ...ke sure cord is connected Replace if defective electrical equipment included 3 Case cracking Check visually No cracks Replace 4 Loose wiring joints Check visually No loosening or missing of screws Rep...

Page 21: ...tom hook 17 0 16 2 12 1 11 5 Top hook 17 0 16 2 7 0 6 5 480 kg Bottom hook 23 5 21 0 17 5 16 0 Top hook 2 Flaws Check visually No deep flaws Replace 3 Bend at shank of bottom hook Check visually Never...

Page 22: ...maged Replace with new ones if damaged Screws and pins should not be loosened or damaged Replace with new ones if damaged No foreign matter or dust Remove any foreign matter or dust 7 Electric cable 1...

Page 23: ...a year To change oil ALWAYS remove both the oil plug and drain plug to drain contaminated oil completely before supplying the specified Kito s new gear oil Use of oils other than the specified Kito s...

Page 24: ...l brake with friction clutch 9 CONNECTION DIAGRAM The electric instruments of the controller contactor and converter are installed on a panel and contained in the hoist body To check the connection op...

Page 25: ...1 Standard without emergency stop device type 2 Emergency stop type Motor output 300W WLL 60kg 100kg 180kg Motor output 600W WLL 160kg 240kg 480kg Motor output 300 W WLL 60kg 100kg 180kg Motor output...

Page 26: ...Standard without emergency stop device type 2 Emergency stop type Motor output 300 W WLL 60kg 100kg 180kg Motor output 600W WLL 160kg 240kg 480kg Motor output 300W WLL 60kg 100kg 180kg Motor output 6...

Page 27: ...nder type 1 Standard without emergency stop device type 2 Emergency stop type Motor output 300W WLL 60kg 100kg 180kg Motor output 600W WLL 160kg 240kg Motor output 300W WLL 60kg 100kg 180kg Motor outp...

Page 28: ...oltage Either lifting or lowering does not work When the push button or cylinder switch is operated a clicking sound is heard from the electric instruments unit Brush wear Replace brush Chain guide we...

Page 29: ...in guide Defective gear case packing oil seal Replace with a normal one Loosened assembly bolts Fasten with normal torque Leakage from oil plug Loosened oil plug Fasten oil plug A clicking sound is he...

Page 30: ...TO s sole liability and purchaser s exclusive remedy under this warranty KITO shall not be responsible for any other claims arising out of the purchase and use of KITO s Products regardless of whether...

Page 31: ...primento linear da corrente do cabo de suprimento de for a ou do fio do interruptor por bot o de press o quando necess rios 5 Dispositivo de parada de emerg ncia Pour la commande des pi ces de rachang...

Page 32: ...30 Exploded views and part names of the electric chain hoist are given in the following option...

Page 33: ...p pin assembly 2 5 E2D1021 Bottom hook complete set 1 6 E2D1071B Hook latch assembly B 1 7 E2D041 Chain pin 1 8 E2D049 Slotted nut 1 9 E2D096 Split pin 1 10 E3D101 Body 1 11 E2D117 Top pin E 1 12 E2D1...

Page 34: ...2D236 Oil seal 1 49 E2D5234 Friction clutch assembly incl Load sheave 1 50 E2D311 Set spring 1 51 E2D239 Oil seal 1 52 E2D125 Gear case packing 1 53 E2D105 Gear case 1 54 E2D152 Socket bolt with sprin...

Page 35: ...33 Emergency stop type Single speed type Emergency stop type Dual speed type Dual speed cylinder type...

Page 36: ...itch S assembly N 1 E2DC2615E Push button switch S assembly Y 1 26 E2D1615 Push button switch S N 1 E2DC1615E Push button switch S Y 1 27 E2DC868 Warning tag CE 1 28 E2D045 Chain stopper link 1 29 Cor...

Page 37: ...68 Warning tag CE 1 76 E2D045 Chain stopper link 1 77 E2D537 Cable holder C 1 78 E2D525 Cable packing C12 1 79 E2D5041 Detachable fitting E 1 80 E2D1002 Detachable hook assembly 1 81 E2D1071 Hook latc...

Page 38: ...36 160 240kg Single speed 60 100 180kg 160 240kg 60 100 180kg Dual speed and Dual cylinder...

Page 39: ...oard 1 34 E3D170 Noise filter 1 12 E2DC741 Socket bolt with spring washer 3 4 21 E3DC1601 Control panel complete set 1 E3DC1601 C Control panel complete set 2 1 22 E2D616 Converter assembly 1 23 E2D66...

Page 40: ...er Trolley WLL kg 250kg 1 T1H 801 Name plate C 1 2 T1H 800 Name plate B 1 3 T1H5102 Track wheel assembly 4 4 T1H 152 Slotted nut 4 5 T1H 153 Split pin 4 6 T1H 115 Socket bolt 2 7 T1H 116 Adjusting spa...

Page 41: ...Shaft stopper 1 3 E3D 155 Socket bolt with spring washer 2 4 T7PB 004 Suspender PB 1 PT Connect T7GB 004 Suspender GB 1 GT Connect 5 E3D 1470 Connection yoke complete set 1 6 E3D 460 Top hook assembl...

Page 42: ...lock washer 2 30 E3D 497 Nut 2 31 E3D 6489 Bottom shaft assembly 1 32 E3D 6487 Idle sheave assembly 1 33 E3D 482 Thrust collar A 1 34 E3D 483 Hook stopper 2 35 E3D 481 Thrust bearing 1 36 E3D 597 Name...

Page 43: ...the following EC directives and standards EC directives Machinery Directive 2006 42 EC EMC Directive 2014 30 EU Low Voltage Directive 2014 35 EU Harmonized standards EN ISO 12100 1 and EN ISO 12100 2...

Page 44: ...AX 49 0 211 528009 59 E mail info kito europe eu URL http www kito net KITO corporation Tokyo Head office SHINJUKU NS Building 9F 2 4 1 Nishi Shinjuku Shinjuku ku Tokyo 163 0809 Japan URL http www kit...