KITO HARRINGTON HPC500 Series, Owner'S Manual

Page 1: ...o EFFECTIVE September 23 2019 This equipment should not be installed operated or maintained by any person who has not read and understood all the contents of this manual Failure to read and comply wit...

Page 2: ...0 Pre operational Procedure 11 3 1 Runway 3 2 Bridge Beam 3 3 End Trucks 3 4 Pre operational Checks and Trial Operation 4 0 Operation 19 4 1 Introduction 4 2 Important Information about Operation 5 0...

Page 3: ...3 6 0 Lubrication 25 6 1 HPC500 End Trucks 6 2 Other Equipment 7 0 Maintenance Handling 26 7 1 General 7 2 Storage 7 3 Outdoor Installations 8 0 Troubleshooting 27 9 0 Warranty 28 10 0 Parts List 29...

Page 4: ...ntenance information which is important but not directly hazard related These general instructions deal with the normal installation operation and maintenance situations encountered with the equipment...

Page 5: ...ith any one of the limitations noted herein can result in serious bodily injury or death and or property damage It is the responsibility of the owner user to install inspect test maintain and operate...

Page 6: ...National Electric Code NEC and the American National Standards Institute ANSI ASME Harrington components include Thermal motor protection for all motors Rubber bumpers Hoists load tested to 125 of ra...

Page 7: ...1 HPC500 End Truck Specifications Dimensions refer to Figure 2 1 Code Max Span ft T Width ofFlange or RailHead in D in H End Truck Frame Spacing in M End Truck Frame Width in N Runway Ctr Line to Out...

Page 8: ...8 Underhung Top Running Figure 2 1 HPC500 End Truck Dimensions refer to Table 2 1...

Page 9: ...9 2 2 Part Names END TRUCK BRIDGE BEAM BRIDGE BEAM END TRUCK BRACE BRACE TOP RUNNING UNDERHUNG RUNWAY RAIL RUNWAY BEAM Figure 2 2 Part Names Crane System...

Page 10: ...10 UNDERHUNG TOP RUNNING BUMPER WHEEL FRAME END BRACKET B SWEEP END BRACKET A BUMPER END BRACKET B WHEEL FRAME SWEEP END BRACKET A Figure 2 3 Part Names End Truck...

Page 11: ...inches 8 inches means greater than or equal to 3 1 5 Top Running When HPC500 end trucks are assembled in the Top Running configuration they are designed to fit rail or square bar with a width between...

Page 12: ...rilled in the beam as follows Refer to Table 2 1 and Figure 2 1 for definitions of all letter variables used for dimensions NOTE For S6 beams mounting plates must be welded to the beam Refer to the Br...

Page 13: ...e the holes that were installed in the web of the bridge beam step 3 2 4 above These are the holes for attaching the end stops to the bridge beam Attach the four 4 end stops to the bridge beam in acco...

Page 14: ...e four 4 end brackets in accordance with Figure 3 5 4 REF 13 4 REF 1 REF 41 2 REF 17 REF D EXISTING 9 16 HOLES BRACKET A AS SHOWN BRACKET B OPPOSITE HAND 9 16 2 HOLES DRILL THESE HOLES FORMULA FOR D D...

Page 15: ...end truck onto the runway Proceed as follows Calculate the H dimension for your application For S Beams and ASCE Rail H T 1 inches For W Beams and Square Bar H T 1 inches Note T is the measurement fr...

Page 16: ...end trucks on the runway is important Make sure you put each end truck onto the runway so that the hole in the end bracket for the brace is on the inside of the runway see Figure 2 2 Underhung apply t...

Page 17: ...ttach the bridge beam to the under side of the end trucks in accordance with the Underhung part of Figure 3 10 Do not yet fully tighten the fasteners Ensure the crane is square in accordance with Figu...

Page 18: ...equipment see Section 4 Operation If a hoist trolley is used in the system perform pre operational checks in accordance with the manufacturer s requirements and recommendations 3 4 6 Trial Operation...

Page 19: ...hes safety standards pertaining to the type of equipment that could be used in a system with the HPC500 end trucks Examples are listed below Contact the ASME at 800 843 2763 or www asme org ASME B30 1...

Page 20: ...han a specified frequency Refer to the applicable ANSI ASME B30 standards for the specific definition for your application Heavy Service that service which involves operation within the rated load lim...

Page 21: ...5 4 Periodic Inspection 5 4 1 Use the following as guidance for inspections to be made on a PERIODIC basis Inspect in accordance with Table 5 1 Results of PERIODIC inspections must be reported and sha...

Page 22: ...available to personnel involved with the inspection maintenance or operation of the equipment 5 7 Inspection Methods and Criteria 5 7 1 This section covers the inspection of specific items In accorda...

Page 23: ...formed or damaged Repair or replace Welded parts Visual NDT Welds to be in accordance with weld specifications of CMAA Spec 74 Repair Lower Flange Visual The travel surface must not be worn excessivel...

Page 24: ...24 Table 5 3 Wheel Tread Diameter End Truck Code Standard Value in Min Value for Replacement in HPC505 3 12 2 97 HPC510 4 00 3 81 HPC520 4 88 4 66...

Page 25: ...rings are sealed and permanently lubricated There are no other components that are lubricated or which require lubrication 6 2 Other Equipment 6 2 1 If a hoist trolley or some other type of equipment...

Page 26: ...ith the manufacturer s requirements and recommendations 7 2 Storage 7 2 1 Whenever the end trucks are to be placed into storage place extra grease onto all exposed unpainted parts such as the wheels a...

Page 27: ...74 Make sure the elevation of each runway is within the allowable tolerance of CMAA Spec 74 Make sure that each runway is at the same elevation within the allowable tolerance of CMAA Spec 74 Span of...

Page 28: ...iver said item F O B Harrington Hoists Inc place of business to customer Customer must obtain a Return Goods Authorization as directed by Harrington or Harrington s published repair center prior to sh...

Page 29: ...nameplate see Figure 10 1 below Reminder Per Sections 1 1 and 3 4 1 to aid in ordering Parts and Product Support record the end trucks Code and Serial No in the space provided on the cover of this ma...

Page 30: ...et B Standard Flange Range 62679 End Bracket B Extended Flange Range 6 2 80065 80066 80067 Name Plate 7 8 9003903 Nut 8 8 9003905 9003908 Nut 9 4 9004603 Bumper 10 16 9005209 Flat Washer 8 9005212 11...

Page 31: ...31 NOTES...

Page 32: ...Harrington Hoists Inc 401 West End Avenue Manheim PA 17545 www harringtonhoists com Toll Free 800 233 3010 Phone 717 665 2000 Fax 717 665 2861 HPC500OM ENG...