KKT KSC 215-L-U/S, Installing Instruction

Page 1: ...nstalling_Instruction_engl_Vers05 doc Manufacturer Manufacturer Manufacturer Manufacturer ait deutschland GmbH T 49 9228 9977 0 Industriestra e 3 F 49 9228 9977 149 95359 Kasendorf E info kkt chillers...

Page 2: ...air access 7 d Air flow 7 e Load capacity of the base 7 III Transport route transport 10 a Transport measurements 10 b Transport weight 10 c Transport safety locks 10 d Crane transport 10 e Dimensions...

Page 3: ...ion Revision 0 Version Revision 05 5 5 5 Type KSC 215 Type KSC 215 Type KSC 215 Type KSC 215 L L L L U S U S U S U S page page page page 3 3 3 3von von von von39 39 39 39 U KSC 215 L 03_Dokumente Inst...

Page 4: ...kg Weight with load ca 1090 kg Shipping weight ca 1600 kg Weight total refrigerant load 24 0 kg Quantity of air 2x 18000 m h Number of fans 4 Refrigerant R134a Required quantity of refrigerant 2x12kg...

Page 5: ...mp Stainless steel fittings for the connetion piping and IFP on the pump Carefully read the operating instructions located in the control cabinet before beginning installation Check the equipment for...

Page 6: ...l_Vers05 doc After filling check all connections for leakage 4 With the pump turned off fill the system to a static water pressure of 1 5 bar 21 75 psi by Avanto an Chiller at the same level Also see...

Page 7: ...imum ambient temperature is prevent If th radiation when the maximum ambient temperature is prevent If th radiation when the maximum ambient temperature is prevent If this is not possible is is not po...

Page 8: ...chiller of the KSC Series Healthcare chiller of the KSC Series Version Revision 0 Version Revision 0 Version Revision 0 Version Revision 05 5 5 5 Type KSC 215 Type KSC 215 Type KSC 215 Type KSC 215 L...

Page 9: ...chiller of the KSC Series Healthcare chiller of the KSC Series Version Revision 0 Version Revision 0 Version Revision 0 Version Revision 05 5 5 5 Type KSC 215 Type KSC 215 Type KSC 215 Type KSC 215 L...

Page 10: ...100mm 43 3 inches Height approx 2 150mm approx 84 65 inches You also need to add the height of the transport equipment such as pallets lift truck transport rollers etc b Transport weight b Transport...

Page 11: ...hiller of the KSC Series Healthcare chiller of the KSC Series Version Revision 0 Version Revision 0 Version Revision 0 Version Revision 05 5 5 5 Type KSC 215 Type KSC 215 Type KSC 215 Type KSC 215 L L...

Page 12: ...r of the KSC Series Version Revision 0 Version Revision 0 Version Revision 0 Version Revision 05 5 5 5 Type KSC 215 Type KSC 215 Type KSC 215 Type KSC 215 L L L L U S U S U S U S page page page page 1...

Page 13: ...iller of the KSC Series Version Revision 0 Version Revision 0 Version Revision 0 Version Revision 05 5 5 5 Type KSC 215 Type KSC 215 Type KSC 215 Type KSC 215 L L L L U S U S U S U S page page page pa...

Page 14: ...r supply electrical connection ctrical connection ctrical connection ctrical connection a Follow local regulations a Follow local regulations a Follow local regulations a Follow local regulations Stri...

Page 15: ...39 39 39 U KSC 215 L 03_Dokumente Installationsanleitung KKT_chillers_Installing_Instruction_engl_Vers05 doc f Clamps f Clamps f Clamps f Clamps Insert the input cable through the cable feed through...

Page 16: ...sec h Phase sequence h Phase sequence h Phase sequence h Phase sequence Observe the correct phase sequence when routing the wires otherwise the cooling block will not start A phase sequence relay 5A1...

Page 17: ...e an aerial The basic countermeasures are isolation of the wiring of control and power components proper grounding and shielding of cables A large contact area is necessary for low impedance grounding...

Page 18: ...5 Type KSC 215 Type KSC 215 Type KSC 215 L L L L U S U S U S U S page page page page 18 18 18 18von von von von39 39 39 39 U KSC 215 L 03_Dokumente Installationsanleitung KKT_chillers_Installing_Instr...

Page 19: ...ype KSC 215 Type KSC 215 Type KSC 215 L L L L U S U S U S U S page page page page 19 19 19 19von von von von39 39 39 39 U KSC 215 L 03_Dokumente Installationsanleitung KKT_chillers_Installing_Instruct...

Page 20: ...hiller of the KSC Series Healthcare chiller of the KSC Series Version Revision 0 Version Revision 0 Version Revision 0 Version Revision 05 5 5 5 Type KSC 215 Type KSC 215 Type KSC 215 Type KSC 215 L L...

Page 21: ...Scope of IFP supply Scope of IFP supply Scope of IFP supply Scope of IFP supply Data transfer cable 164 ft 50 m Lightning arrester Short data cable Grounding wire Power cable IFP compressor Water hos...

Page 22: ...ween chiller and IFP b Relation of pipe diameter to distance between chiller and IFP b Relation of pipe diameter to distance between chiller and IFP b Relation of pipe diameter to distance between chi...

Page 23: ...ol mixture ethylene glycol mixture 35 35 35 35 38 38 38 38 ethylene glycol for service ethylene glycol for service ethylene glycol for service ethylene glycol for service Fill with clean water distill...

Page 24: ...sanleitung KKT_chillers_Installing_Instruction_engl_Vers05 doc Perform and repeat the following steps until all the air has been bled from the system This steps have to be done during the first start...

Page 25: ...the highest point Fill the centrifugal pump with the water ethylene glycol mixture and vent Close the vent 2 Continue filling until the pressure on the water circulation manometers display 1 5 bar 21...

Page 26: ...erence in level Warning level 0 1 bar overpressure 0 01 bar m flow resistance 0 1 bar m difference in level Example Example Example Example Chiller or pipe routing Chiller or pipe routing Chiller or p...

Page 27: ...display needs approx 15 seconds to activate 2 The flow meter is bypassed for 15 seconds after the pump starts Press reset if necessary Black button on the control cabinet door Black button on the cont...

Page 28: ...6 Without MR the IFP is set to Bypass open magnet valves with no current In this operating state there is only approx 3 m h 13 2 gal min of coolant in circulation VIII SPS Settings VIII SPS Settings...

Page 29: ...age page page 29 29 29 29von von von von39 39 39 39 U KSC 215 L 03_Dokumente Installationsanleitung KKT_chillers_Installing_Instruction_engl_Vers05 doc 6 Than press F2 7 Press Enter and the left arrow...

Page 30: ...r of the KSC Series Version Revision 0 Version Revision 0 Version Revision 0 Version Revision 05 5 5 5 Type KSC 215 Type KSC 215 Type KSC 215 Type KSC 215 L L L L U S U S U S U S page page page page 3...

Page 31: ...p Check the direction of rotation of the pump Check any noises the pump makes while running Check the power consumption b Water pressures b Water pressures b Water pressures b Water pressures Suction...

Page 32: ...n Revision 0 Version Revision 0 Version Revision 0 Version Revision 05 5 5 5 Type KSC 215 Type KSC 215 Type KSC 215 Type KSC 215 L L L L U S U S U S U S page page page page 32 32 32 32von von von von3...

Page 33: ...NATION malfunction of plant system 1 power failure phase sequence or phase failure 2 temperature sensor defective 3 simatic 8N1 8A1 8A2 8A3 an 8A4 malfunction 4 chiller not ok check mains connection a...

Page 34: ...machine 1 simatic stopped machine return temperature too cold to check function level down adjustments wait until return temperature rised still malfunction of refrigerating machine 1 low pressure in...

Page 35: ...umente Installationsanleitung KKT_chillers_Installing_Instruction_engl_Vers05 doc KIND OF TROUBLE KIND OF TROUBLE KIND OF TROUBLE KIND OF TROUBLE CAUSE CAUSE CAUSE CAUSE ELIMINATION ELIMINATION ELIMIN...

Page 36: ...hiller of the KSC Series Healthcare chiller of the KSC Series Version Revision 0 Version Revision 0 Version Revision 0 Version Revision 05 5 5 5 Type KSC 215 Type KSC 215 Type KSC 215 Type KSC 215 L L...

Page 37: ...hiller of the KSC Series Healthcare chiller of the KSC Series Version Revision 0 Version Revision 0 Version Revision 0 Version Revision 05 5 5 5 Type KSC 215 Type KSC 215 Type KSC 215 Type KSC 215 L L...

Page 38: ...d to the rate of 35 38Vol The manual this document must not remove from the chiller All the scheduled maintenance operations detailed in this manual must be performed at the specified times Please use...

Page 39: ...ionsanleitung KKT_chillers_Installing_Instruction_engl_Vers05 doc Warranty void if manual removed from chiller OBSERVE THE SAFETY RULES OBSERVE THE SAFETY RULES OBSERVE THE SAFETY RULES OBSERVE THE SA...