KLUBB K38P, User Manual

Page 1: ...1 USER MANUAL K38P K42P Model Type 1B elevator ORIGINAL MANUAL www duma rent com...

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Page 3: ...on of compliance 12 J Warranty 13 General terms and conditions 13 Request for service under warranty and relative arrangements 13 K After sales service 14 Request for troubleshooting service 14 L Use...

Page 4: ...after one year or 500 hours of use whichever comes first 44 Hydraulic oils filters 45 Greasing 45 Slew ring 45 Shafts 45 Warranty cover 46 Diagnostic 46 VIII ELIMINATION AND DEMOLITION 49 A Operator...

Page 5: ...evator with optimal efficiency and safety Using this elevator within the defined limits calls for clear understanding of its capabilities and is the liability of the user We advise you to read the ins...

Page 6: ...formation property This manual contains information representing reserved property All rights reserved These instructions may not be copied fully or partially without the prior written consent of the...

Page 7: ...Safety Manager for the performance of any necessary activities and who are capable of detecting and avoiding any possible danger MEPP Mobile Elevator Platform for Persons Vehicle Lift W P Working Pla...

Page 8: ...F General Characteristics Size specifications 1 14m K38P with stabilizers WITH A CONSTANT CONCERN FOR SAFETY AND QUALITY THE COMPANY RESERVES THE RIGHT TO CHANGE THESE CHARACTERISTICS www duma rent co...

Page 9: ...9 2 15m K42P with stabilizers WITH A CONSTANT CONCERN FOR SAFETY AND QUALITY THE COMPANY RESERVES THE RIGHT TO CHANGE THESE CHARACTERISTICS www duma rent com...

Page 10: ...e not explicitly covered in paragraph II L 1 Planned use Cases where the manufacturer cannot be held liable The Manufacturer is not liable in any of the following cases Uses not provided for in this m...

Page 11: ...a change to the 2 person mode and an audible alarm sounds for 5 seconds and the yellow indicator light see 2 comes on and the green indicator light goes out 3 If the load finally exceeds 200 kg the l...

Page 12: ...ker The results of all manufacturing inspections examinations and qualification tests are registered in accordance to the manufacturer quality process No modification to the control units the safety c...

Page 13: ...e guarantee is no longer applicable if the Customer makes changes to the equipment without the prior and written agreement of the company and or if the equipment is not used correctly and suitably Con...

Page 14: ...l description After sales service ordering spare parts Chapter II General Information Use of machine Chapter V Commissioning Chapter VI Maneuvering and emergency procedures Prevention and servicing Ch...

Page 15: ...r alcohol Psychologically balanced with no evidence of depression or stress The operators must be familiar with the legislation regarding the moment of the machine on the road and its use In addition...

Page 16: ...t wear a helmet wear and attach the safety harness to the fixed ring in the bucket The operator on the ground must also wear a helmet Also wear suitable protective clothes of an approved type nonskid...

Page 17: ...hine is in the operating position Always perform the specified daily checks Always ensure that the MEPP is level before beginning the work by choosing the correct area where the installation is to be...

Page 18: ...the MEPP if the wind speed exceeds the values specified on the manufacturer nameplate Do not use the MEPP except within the permitted temperature range 15 C to 50 C Do not use the MEPP if the visibil...

Page 19: ...the machine and injury to people located within the working zone of the platform To prevent any movement of the vehicle when there is an operator in a bucket or if the elevator has not been entirely f...

Page 20: ...h lateral protections keep air pressure to a maximum of 2 atm 1 9bar maximum Never use bare flames as a means of lighting during maintenance operations Ensure that all elements of the hydraulic system...

Page 21: ...scription of elevator parts Index Part A Turret B Hydraulic rotation motor C Main boom D Teflon bearings E Telescopic boom F Bucket holder G Bucket 1 or 2 persons H Column I Boom Pendular flyboom A B...

Page 22: ...harness TELESCOPIC BOOM Made of a tubular steel articulated on the turret and of an aluminum telescopic mast sliding on PTFE bearings All movements up down extend retract are controlled by two double...

Page 23: ...y electric pump and safety devices On the outside the electrical main box the time meter and the emergency control panel are installed TURRET 360 non continuous rotation The turret receives the hydrau...

Page 24: ...rols from the cradle are electric they consist of a series of joysticks and pushbuttons grouped together and mounted on a control station attached to the cradle The control station allows the use of t...

Page 25: ...ressure limit or shared by the various circuits maintains the service pressure at the recommended level in all cases Manual control on the turret in case of system failure Emergency power system suppl...

Page 26: ...ttery Tire pressure Warning lights Parking brake Emergency power system operation Revolving light Triflash light operation VEHICLE TRAVELING When the vehicle or carrying of the elevator is traveling t...

Page 27: ...or outriggers optional is 15 kN POINTS TO COMPLY WITH BEFORE USE Before using the elevator check for oil leakages from the hydraulic power system Oil spilled beneath the vehicle on the floor or on the...

Page 28: ...28 B Position and description of the main elements Elevator on van body vehicle www duma rent com...

Page 29: ...control the hydraulic outriggers optional First select the movement using the joystick and then push the green button at the same time E Controls and warning lights on control panel E1 Power bucket t...

Page 30: ...B Working platform leveling C Main boom control G Speed of movement Choose the movement then engage the required speed D Extension retraction of the fly boom pendular boom H Turret rotation E Extensio...

Page 31: ...Left Right Extension retraction of fly boom pendular boom I Emergency pump Hold the movement with this button Allows maneuvering running on vehicle batteries WARNING The emergency pump must never be...

Page 32: ...e the clutch Turn on the signal lights GYROS and TRIFLASH buttons Lock the cab doors of the vehicle Mark out the working area cones AK5 panels etc Chock the rear wheels Select the upper control panel...

Page 33: ...om is fully retracted The pendular boom is retracted as far as possible The platform is exactly horizontal The boom is in line with the vehicle For a carrier chassis Use the two triangular marks one o...

Page 34: ...he corresponding outrigger is extended sufficiently It must then not be extended any further in any circumstances In no case must the wheels of the carrier vehicle lift off the ground Under the contro...

Page 35: ...ckwise to reactivate the machine B Emergency pump In the event of the main source of energy vehicle engine failing an emergency pump electric pump powered by the vehicle batteries is provided To activ...

Page 36: ...on Counterclockwise rotation C Extension retraction of the telescopic boom Retraction Extension D Pendular boom lifting lowering Lowering Lifting E Main boom lifting lowering Lowering Lifting F Flow r...

Page 37: ...he rate of descent increases according to the releasing of the screw To retract the telescopic boom detach the locknut with a 17mm open end wrench turning the screw by 1 4 turns counterclockwise using...

Page 38: ...M CAUSING SERIOUS INJURIES OR EVEN DEATH THIS CAN BE A DANGEROUS OPERATION AND THE OPERATOR PERFORMING THE MANEUVER MUST MAKE SURE THERE IS NO OBSTACLE IN THE DESCENT CURVE OF THE BOOM AND UNSCREW THE...

Page 39: ...USING SERIOUS INJURIES OR EVEN DEATH THIS CAN BE A DANGEROUS OPERATION AND THE OPERATOR PERFORMING THE MANEUVER MUST MAKE SURE THERE IS NO OBSTACLE IN THE DESCENT CURVE OF THE BOOM AND UNSCREW THE CON...

Page 40: ...he flexible hoses and let the oil flow out Use a 5 mm Allen key to remove the protective cover then a ratchet wrench with a 19 mm socket to operate the hexagon Turning clockwise will cause countercloc...

Page 41: ...t in accordance with the specifications of Chapter III especially before performing servicing operations Push the emergency shutdown button Turn off the engine Put on personal protective equipment Iso...

Page 42: ...Bolts Examine all the bolts for any signs of loosening Pay special attention to bolts holding the ratchet locking tabs or the ratchet lock washers bearing assembly bolts and rotation supports Examine...

Page 43: ...ncy shutdowns PT and column C Bimonthly inspection In addition to daily and weekly inspection every 2 months check Emergency power system check that the switch operates Lubrication of rotation system...

Page 44: ...years or 1000h 3 years or 1500h 4 years or 2000h Date Hours Date Hours Date Hours Date Hours Hydraulic leakage Oil filter change Oil change Operating pressure Condition of hydraulic unions Slew ring c...

Page 45: ...ubricated Greece to be used VANGUARD SILEX PLS 3 Operating temperature 35 130 C Compliant greases TOTAL CALORIS M 3 FINA BENTEX 5M SHELL RETINAX HDX MOBIL MOBILGREASE SPECIAL FUCHS RENOLIT FLM 2 BP GR...

Page 46: ...e following or if the trouble continues after the action of the operator get in touch with the after sales service User Operations that can be carried out by the user can only be done safely after car...

Page 47: ...ank Maintenance operator No electric energy to solenoid valves Check the electric installation and fuses Maintenance operator Stabilizers Stabilizers fail to retract The PTE is not in the rest positio...

Page 48: ...ive Reactivate Maintenance operator Limiter deactivated Re activated by pressing appropriate button and checking mini circuit breakers see emergency procedures chapter Users Bucket gate opened lifted...

Page 49: ...TION AND REMOVAL PROCEDURES MUST BE CARRIED OUT BY SUITABLY TRAINED AND EQUIPPED PERSONNEL Deactivation procedure Set up the machine in the rest position Turn off the engine Collect oil from the tank...

Page 50: ...50 IX HYDRAULIC AND ELECTRIC DIAGRAMS A Hydraulic drawings www duma rent com...

Page 51: ...51 B Circuit drawings www duma rent com...

Page 52: ...ions of the user This record is designed for keeping track according to the proposed diagrams of the following events concerning the life of the elevator Transfers of ownership Change and renewal of p...

Page 53: ...y provided for and that any changes have been specified in this record Company name of seller Seller Buyer Copy to be sent to KLUBB Date ownership of the MEPP Serial number Year of manufacture Was tra...

Page 54: ...e for replacement User Date Replacement of Serial number Description of part Description of manufacturer Supplier Reason for replacement Responsible for replacement User Date Replacement of Serial num...

Page 55: ...r replacement User Date Replacement of Serial number Description of part Description of manufacturer Supplier Reason for replacement Responsible for replacement User Date Replacement of Serial number...

Page 56: ...cement User Date Replacement of Serial number Description of part Description of manufacturer Supplier Reason for replacement Responsible for replacement User Date Replacement of Serial number Descrip...

Page 57: ...E Safety replacement Date Checked elements Person in charge of maintenance Date Checked elements Person in charge of maintenance Date Checked elements Person in charge of maintenance www duma rent co...

Page 58: ...58 Date Checked elements Person in charge of maintenance Date Checked elements Person in charge of maintenance Date Checked elements Person in charge of maintenance www duma rent com...

Page 59: ...ecking repairs maintenance Date Checked elements Person in charge of maintenance Date Checked elements Person in charge of maintenance Date Checked elements Person in charge of maintenance www duma re...

Page 60: ...60 Date Checked elements Person in charge of maintenance Date Checked elements Person in charge of maintenance Date Checked elements Person in charge of maintenance www duma rent com...

Page 61: ...61 Date Checked elements Person in charge of maintenance Date Checked elements Person in charge of maintenance Date Checked elements Person in charge of maintenance www duma rent com...

Page 62: ...62 G Notes www duma rent com...

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