KLUBB KAT 42, User Manual

Page 1: ...LUBB KAT 42 User Manual Taking choice support and quality to new heights KLUBB 12 avenue James de Rothschild 77164 FERRIERES EN BRIE FR Phone 33 1 60 31 28 18 Email contact klubb com www duma rent com...

Page 2: ...www duma rent com...

Page 3: ...1 MACHINE OVERVIEW 25 SECTION 3 2 MACHINE OVERVIEW HYDRAULICS 27 SECTION 3 3 AIR SUSPENSION 29 CHAPTER 4 OPERATION 32 SECTION 4 1 PREPARING TO OPERATE THE MACHINE 33 SECTION 4 2 CAB CONTROLS 34 SECTIO...

Page 4: ...www duma rent com...

Page 5: ...2 CHAPTER 1 INTRODUCTORY INFORMATION www duma rent com...

Page 6: ...descriptions contained in this instruction manual The manual must be kept for future reference until the machine is scrapped If the machine is sold on or hired out the seller or hirer must pass on th...

Page 7: ...4 1 2 SAMPLE CERTIFICATES www duma rent com...

Page 8: ...ion plates fixed onto your machine The identification plates are stamped with the following details which must be quoted to the manufacturer or dealer in any dealings with them It is strictly prohibit...

Page 9: ...6 CHAPTER 2 SAFETY INFORMATION www duma rent com...

Page 10: ...www duma rent com...

Page 11: ...tive product This is particularly true when such changes concern a safety device reducing its effectiveness The same considerations apply if non original spare parts are used or any parts other than t...

Page 12: ...rotating may create structural damage to the machine and have a serious risk of tipping over the platform Before and during any movements always verify visually any obstructions are clear of the mach...

Page 13: ...ts as this could tip the machine over or damage the MEWP In turn this could cause death or serious injury SAFETY HARNESS AND HELMETS It is recommended to always use safety harnesses Helmets should be...

Page 14: ...er routine and special maintenance unless a new declaration of conformity is issued TEMPERATURE The machine operates properly in the following environmental conditions Minimum temperature 10 C Maximum...

Page 15: ...port plates and ground shoring 2 2 CONDITIONS FOR OPERATION Wind Force Wind Speed Effect of wind inland Beaufort Number Name m s km h 0 calm 0 3 1 Calm smoke moves directly upwards 1 light air 0 3 1 5...

Page 16: ...ar the edges of earthworks or other excavations as they are likely to subside without warning If the machine has to be positioned near the edge of a slope or a dug area with the outriggers or wheels i...

Page 17: ...tc Regular checks must also be made when icy ground begins to thaw as it could look much stronger than it actually is Spreader Plates These spreader plates with built in handle are made of an abrasion...

Page 18: ...unit is fitted with a plastic basket this can offer a minimal amount of protection to the personnel in the basket but only in the right conditions Only access platforms certified as Insulated Aerial D...

Page 19: ...ment on public roads If the machine is used on roads open to traffic suitable signs must be set up and the work area cordoned off both for safety purposes and to comply with laws in force with unautho...

Page 20: ...orehand by the employer Furthermore the ground control operator s view of the work platform and the surrounding work area must be sufficient to allow the worker to perform manoeuvres safely Only load...

Page 21: ...se the machine operators must Demonstrate that they are physically and psychologically able in order to avoid posing risks both to themselves and to others Demonstrate that they are able to understand...

Page 22: ...erating pressure when it exceeds the maximum set point The valves are set and sealed by the manufacturer during testing and must not be altered B A This is a safety feature that prevents the boom from...

Page 23: ...ss the emergency stop button to stop all machine functions and the power source in use Before using the machine again ensure that the dangerous situation is over Override Valve for Stabilisers This is...

Page 24: ...21 2 6 SAFETY DECALS 2 1 7 6 5 3 4 www duma rent com...

Page 25: ...22 2 6 SAFETY DECALS 1 2 4 3 5 6 7 www duma rent com...

Page 26: ...www duma rent com...

Page 27: ...24 CHAPTER 3 TECHNICAL INFORMATION www duma rent com...

Page 28: ...ump attached to the vehicle s engine The ground controls are situated on the near side of the machine A Frame B Outrigger arm C Outrigger cylinder D Hydraulic oil tank E Stabilisation controls F Rotat...

Page 29: ...26 3 1 MACHINE OVERVIEW www duma rent com...

Page 30: ...27 3 2 MACHINE OVERVIEW HYDRAULICS E2 E1 150 bar 210 bar www duma rent com...

Page 31: ...for platform levelling cylinder 1 15 Slew rotation motor 1 16 Switch for unloading rotation unit at stroke limit 1 17 Electric valve 1 18 Spool valve boom controls and decking 1 19 Platform levelling...

Page 32: ...safety instructions prior to operation If the vehicle s load makes the vehicle lopsided you can balance this by individually increasing the air pressure of each air bag Inflate the system in small ste...

Page 33: ...ension system can have an undesirable effect on driving stability This may cause the vehicle to sway and or swing In case of damage or faults that cannot be rectified contact KLUBB immediately If this...

Page 34: ...www duma rent com...

Page 35: ...32 CHAPTER 4 OPERATION www duma rent com...

Page 36: ...ge 47 Routine Checks For safety and to guarantee the machine a long working life we recommend an all round inspection prior to operating the machine Ensure that the structure shows no damage or ex ces...

Page 37: ...ring light illuminates the beacons are switched on 8 Work light switch Push button in when green ring light illuminates the work light is switched on Audible Warning Buzzer This signals the release o...

Page 38: ...the event of hydraulic pump failure Note The machine cannot be started from the control panel on the ground if the machine has not been stabilised it can only be switched off E Warning outriggers res...

Page 39: ...four outriggers are deployed and have ground pressure the four green lights will be illuminated on the main control box 10 B LOWER BOOM CONTROLS Lever 5 This lever is used to rotate the platform cloc...

Page 40: ...p the vehicle s engine from running Up position Engine start Down position Engine stop D Signal light amber When lit this shows that the control panel is powered and that all controls are active E Sig...

Page 41: ...r the telescopic arm When the lever is released it returns to neutral position and this inhibits lowering and lifting of the telescopic arm Lever D This is used to extend and retract the telescopic ar...

Page 42: ...h B page 35 to Position 1 OUTRIGGER CONTROLS If necessary position spreader plates underneath each outrigger Lower the outriggers until they are all resting on the ground but not applying any pressure...

Page 43: ...r the basket Fasten all harnesses and lanyards to the harness points indicated maximum one operator per harness point and close the bar behind you Move Lever 7 page 36 down to lift the telescopic arm...

Page 44: ...ort Extend the telescopic arm until the basket is near the ground Exit the basket and go over to the lower controls Use the lower controls to retract the telescopic arm fully Use the OUTRIGGER CONTROL...

Page 45: ...raise the outriggers from the lower control station turn the key switch to outriggers Press and hold the emergency motor switch on the main electrical box and raise the legs using the 4 levers under d...

Page 46: ...safe Then screw the override knob back into the valve as far as it will go Do not over tighten this Whilst pumping the handpump operate the leg controls as normal to fully retract the outriggers Once...

Page 47: ...44 CHAPTER 5 MAINTENANCE www duma rent com...

Page 48: ...re carried out Look out for any wear which could give rise to hazardous situations safety devices load limiters tilt control devices leakage from outriggers deformation warping welding condition tight...

Page 49: ...by trained personnel Perform the operations with a load weighing the same as the Safe Working Load permitted on the work platform Do not allow unauthorised persons to work on the machine Only qualifi...

Page 50: ...by hydraulic oil spillage under the vehicle on the floor or under the mast Hydraulic pipes check for cracks wear and any other damage Hydraulic oil check the hydraulic oil level 5 Basket Check that th...

Page 51: ...tabilisers D SIX MONTHLY INSPECTION In addition to the checks listed above Replace the hydraulic filter element Check the cleanliness and quality of the hydraulic oil if it has emulsified or if it is...

Page 52: ...49 5 3 ROUTINE CHECKS EXAMPLE CHECKLIST Fill in the checklist during the inspection Other copies of this checklist can be obtained on simple request to KLUBB www duma rent com...

Page 53: ...iner Replace the hose and tighten fittings CHECKING FOR OIL LEAKS FROM FITTINGS Oil leaks from the fittings can normally be stopped by tightening the fittings correctly Oil leaks from the fittings A e...

Page 54: ...C 5 If damaged remove and replace the seals D and E To refit the filter proceed as outlined for its removal but reversing the order of operations Tighten the filter body to an appropriate torque rate...

Page 55: ...e sliding parts must be replaced Check the tightening screws on the pin clamps and the locking devices If they have worked loose tighten to the torque rates stated SLEWING BEARING BOLT TIGHTNESS CHECK...

Page 56: ...il safely in accordance with the Hazardous Waste Regulations The following grades of lubricants are recommended for ambient temperatures ranging from 20 C to 40 C for use in other temperatures please...