Kohlangaz Desire HLBL SN Series, Installation, Maintenance & User Instructions

Page 1: ...LUE LOG EFFECT GAS FIRE Installation Maintenance User Instructions Hand these instructions to the user Model No HLBL SN is only for use on Natural Gas G20 at a supply pressure of 20 mbar in G B I E denotes cosmetic variant ...

Page 2: ... at Minimum Heat Output 50 0 Auxilliary power consumption at nominal Not applicable heat output manual control models Auxilliary power consumption at minimum Not applicable output manual control models Auxilliary power consumption at Not applicable standby mode manual control models Permanent pilot flame requirement Not applicable Type of heat output room temperature Two or more manual oom control...

Page 3: ...ng the battery 20 3 3 Operation of the fire 21 3 4 Checking for clearance of combustion products 22 3 5 Removal re fitting the restrictor baffle 23 3 6 Fitting the fascia 24 Section 4 Maintenance 4 1 Removal of the burner assembly 25 26 4 2 Removal of the slide control valve 26 4 3 Removal of the oxypilot 26 4 4 Removal of the battery igniter 26 27 4 5 Replacing the battery 27 4 6 Replacing the sl...

Page 4: ...size 330 Pilot Type SIT YA OP 9055 Max Gross Heat Input 5 3kW Min Gross Heat Input 3 2kW Cold Pressure 20 0 1 0 mbar Ignition 1 5v battery generator Electrode Spark Gap 4 0mm Packed Weight 23 0kg Gas Connection 8mm compression This appliance is manufactured by BFM Europe Ltd Trentham Lakes Stoke on Trent ST4 4TJ 3 Fig 1 ...

Page 5: ...himneys and flues 7 B S E N 1858 Chinmeys Components Concrete Flue Blocks 8 I S 813 1996 Domestic Gas Installation Republic of Ireland No purpose made additional ventilation is normally required for this appliance when installed in G B When Installing in I E please consult document I S 813 1996 Domestic Gas Installation which is issued by the National Standards Authority of Ireland If installing i...

Page 6: ... the following conditions are satisfied 1 Check that the chimney flue only serves one fire place and is clear of any obstruction Any dampers or register plates must be removed or locked in the open position 2 Brick stone built chimneys or any chimney or flue which has been used for an appliance burning fuel other than gas must be thoroughly swept The base of the chimney flue must also be thoroughl...

Page 7: ...surround must be constructed from suitable non combustible material to produce a correct size opening Any surround must be suitably sealed to the fire place to prevent leakage See below in figure 2 When installing into a brick built chimney you must ensure that there is sufficient depth to accomodate any debris which may fall from the chimney This depth must be sufficient to accomodate 12 litres o...

Page 8: ...and internal face of chimney must be observed Fig 3 1 7 FITTING TO FIREPLACES WITH EXISTING CHAIRBRICKS AND CONVENTIONAL BRICKBUILT CHIMNEYS This appliance is not suitable for use in fireplaces fitted with an existing chairbrick without the removal of the chairbrick 1 8 FITTING TO PRE FABRICATED TWIN WALL METAL FLUE BOXES The appliance may be fitted to twin wall metal flue boxes conforming to the ...

Page 9: ...of the flue causing a build up of combustion products in the room in which the fire is operated The following are important warnings relating to this spillage monitoring system 1 9 1 The spillage monitoring system must not be adjusted by the installer 1 9 2 The spillage monitoring system must not be put out of operation 1 9 3 When the spillage monitoring system is exchanged only a complete origina...

Page 10: ...ee card 1 off AA battery 1 off cable fixing kit 1 off grommet 1 off bag of natural vermiculite 1 off bag of black vermiculite 1 off bag of embaglow 2 2 INSTALLING THE FIRE BOX Establish which type of flue you are intending to install the fire in to 225 x 225mm 9 inch x 9 inch brick built chimneys 175mm 7 inch diameter lined brick or stone flue or insulated pre fabricated metal flue box to B S 715 ...

Page 11: ...wo screws Remove the left and right hand side trims also held in position by two screws as shown below in figure 4 Take care not to allow the glass panel to fall forwards under its own weight Fig 4 2 2 2 Tilt the glass panel forward to remove it as shown below in figure 5 Fig 5 10 Heat shield Side trims ...

Page 12: ...e cable unscrew the cable securing screw located in the centre of the aluminium operating arm and release the front part of the operating arm thereby freeing the cable from the burner Note the securing screw is retained in the block to prevent it from being lost Release the other end of the cable by pushing the cable forwards to the right i e into the operating arm so as to release the tension Pul...

Page 13: ...Fig 7 Fig 8 Four off burner retaining screws 12 ...

Page 14: ...2 2 8 The gas supply can be routed into the fire from the rear left see figure 9 below for dimensional information regarding position and route of gas supply pipe Fig 9 13 Gas supply route ...

Page 15: ...t the fire box flange fits flush to the sealing face of the fire surround or wall with no gaps present Note Before breaking into the gas supply a pressure drop test should be carried out to establish that the existing pipework is sound 2 2 12 Carefully withdraw the fire box from the opening to enable the gas supply and fire fixing to be completed To fit using the preferred cable method proceed as ...

Page 16: ...fire box back into the fire opening and pull both cables tight 2 2 16 Thread a tensioning screw over each of the cables and ensure that the tensioning nut is screwed fully up against the hexagon shoulder of the tensioning screw this provides maximum travel for the tensioning nut 2 2 17 Fit a screwed nipple on to each of the cables and pull hand tight up against the tensioning screw then secure eac...

Page 17: ...3 See section 3 3 for full details of the operating method for the fire 2 3 4 Check that the gas pressure is 20 0 mbar 1 0mbar 8 0 in w g 0 4 in w g for natural gas G20 models 2 3 5 Turn off the fire remove the manometer and refit the pressure test point screw Check the pressure test point screw for gas tightness with the appliance turned on using a suitable leak detection fluid or detector 16 ...

Page 18: ... as indicated by the arrows in figure 11 The burner can be removed if necessary so any vermiculite can be removed from below the burner tray DO NOT USE BOTH NATURAL AND BLACK VERMICULITE SUPPLIED TOGETHER SELECT AND USE ONLY THE PREFERRED OPTION Fig 11 3 1 2 Place log A onto the rear left hand side of the fuel bed tray as shown below in figure 12 using the locating pins as indicated above in figur...

Page 19: ...he locating lug on log A as a guide for correct placement as shown below in figure 13 Fig 13 3 1 4 Place log C onto log A using the locating plug on log A as a guide for correct placement as shown below in figure 14 Fig 14 18 Log B Log C ...

Page 20: ...ove the old logs and discard them Fit a complete set of logs of the correct type Do not fit additional logs or any logs other than a genuine replacement set Protective clothing is not required when handling these articles but we recommend you follow the normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking This appliance does n...

Page 21: ...niter is located at the base of the fire at the right hand side as shown below in figure 16 Fig 16 3 2 2 Unscrew the battery cover from the igniter and fit the AA battery supplied in the loose items pack Replace the battery cap 20 Battery Igniter ...

Page 22: ...le to heat up before releasing the lever apply one firm downwards push to ensure that the f s d valve is fully latched if the pilot goes out when the control lever is released repeat the lighting sequence 3 3 3 After lighting move control lever up to the high position and the main burner will light It is recommended that for the most efficient performance the fire is allowed to warm up for a few m...

Page 23: ...fle has been fitted it should be removed as shown in section 3 5 and the test repeated after the fire has cooled 3 4 4 If spillage persists the flue is not functioning correctly and a fault exists If after investigation the fault cannot be traced and rectified the fire must be disconnected from the gas supply and expert advice obtained 3 4 5 If there is an extractor fan fitted any where in the vic...

Page 24: ...ith 2 off screws to the internal roof of the combustion chamber 3 5 2 Remove the glass panel as detailed in section 2 2 1 2 2 2 and unscrew or re fit the baffle from the internal roof of the combustion chamber as shown below in figure 18 Fig 18 3 5 3 Re check the spillage test as required 23 ...

Page 25: ...ust be removed from the fascia for use with this fire 3 6 2 Turn the fascia over and unscrew the 2 off M4 nuts as shown below in figure 19 then lift the top bar from the fascia and discard 3 6 3 The fascia can then be fitted to the fire and secured with the magnets provided Fig 19 24 M4 Nuts Top bar ...

Page 26: ... the fire 4 1 1 Prepare work area lay down dust sheets etc 4 1 2 Remove the fascia glass panel and log set 4 1 3 Isolate the gas supply and remove the inlet pipe from the appliance inlet elbow The control lever operating cable can be seen running across the base of the fire below the burner To release the cable unscrew the cable securing screw located in the centre of the aluminium operating arm a...

Page 27: ...etailed in item 4 1 4 2 2 Remove the inlet pipe burner pipe and pilot pipe from the slide valve 4 2 3 Remove the thermocouple from the magnet unit 4 2 4 Remove the 2 off valve retaining screws 4 2 5 Replace valve as necessary then re assemble in reverse order and carry out a gas tightness test 4 3 Removing the Oxy Pilot Note Because this appliance is fitted with an atmosphere sensing Oxy Pilot it ...

Page 28: ... securing screw located in the centre of the aluminium operating arm and release the front part of the operating arm thereby freeing the cable from the burner See figure 21 below Fig 21 4 6 2 Hold the hexagonal control lever cable locking bush with a spanner and unscrew the locking screw using a 2mm allen key to release the cable from the control lever The control cable can now be removed from the...

Page 29: ... of the operating cable through the operating arm until it is finger tight and secure with screw into operating arm do not over tighten 4 6 7 Slide the operating arm fully to the right hand position and hold in position slide the control lever relative to the cable until the cable retaining screw lines up with the hole in the flange This sets the control lever in the correct position Hold the hexa...

Page 30: ... Cat 82 size 330 B 50380 Ignition wire B 182180 Glass panel B 1000164 Complete log set B 1000166 Log A only B 1000169 Log B only B 1000171 Log C only B 1000173 Log D only B 120070 Embaglow CV 107116 Bag of natural vermiculite B 1028774 Bag of black vermiculite B 1030581 Rear fibre board B 1030583 Side fibre board 29 ...

Page 31: ... 150mm No purpose made additional ventilation is normally required for this appliance when installed in G B When installed I E please consult document I S 813 1996 Domestic Gas Installation which is issued by the National Standards Authority of Ireland Any purpose made ventilation should be checked periodically to ensure that it is free from obstruction If the chimney or flue has been previously u...

Page 32: ...e manufacturers guarantee Any debris or deposits should be removed from the fuel bed from time to time This may be carried out by referring to the cleaning section as described later in this book Only the correct number and type of logs must be used and only complete and genuine replacement sets must be used Always keep furniture and combustible materials well clear of the fire and never dry cloth...

Page 33: ...le to heat up before releasing the lever apply one firm downwards push to ensure that the f s d valve is fully latched if the pilot goes out when the control lever is released repeat the lighting sequence 5 3 3 After lighting move control lever up to the high position and the main burner will light It is recommended that for the most efficient performance the fire is allowed to warm up for a few m...

Page 34: ... replaced by contacting your dealer or telephoning BFM Europe on the number stated on the rear cover of this book Logs must only be replaced with a complete and genuine replacement set and the fire must never be run with the wrong number or damaged logs The fuelbed must be carefully re assembled as stated in the following section 5 4 3 Cleaning the glass panel To clean the glass panel please remov...

Page 35: ...by two screws as shown below in figure 1 Take care not to allow the glass panel to fall forwards under its own weight Fig 1 5 5 2 Tilt the glass panel forward to remove it as shown below in figure 2 Fig 2 5 5 3 Re assemble in reverse order when re fitting the glass panel DO NOT OPERATE THE FIRE WITHOUT THE GLASS PANEL IN POSITION OR NOT CORRECTLY LOCATED 34 Heat shield Side trims ...

Page 36: ...iculite from the pilot aperture as indicated in figure 3 DO NOT USE BOTH NATURAL AND BLACK VERMICULITE SUPPLIED TOGETHER SELECT AND USE ONLY THE PREFERRED OPTION Fig 3 5 6 2 Place log A onto the rear left hand side of the fuel bed tray as shown below in figure 4 using the locating lugs as indicated above in figure 3 to ensure correct placement Place a layer of Embaglow as required Fig 4 35 Locatin...

Page 37: ... the locating lug on log A as a guide for correct placement as shown below in figure 5 Fig 5 5 6 4 Place log C onto log A using the locating plug on log A as a guide for correct placement as shown below in figure 6 Fig 6 36 Log B Log C ...

Page 38: ...he old logs and discard them Fit a complete set of logs of the correct type Do not fit additional logs or any logs other than a genuine replacement set Protective clothing is not required when handling these articles but we recommend you follow the normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking This appliance does not co...

Page 39: ... 1000164 Complete log set B 1000166 Log A only B 1000169 Log B only B 1000171 Log C only B 1000173 Log D only B 120070 Embaglow CV 107116 Bag of natural vermiculite B 1028774 Bag of black vermiculite B 1030581 Rear fibre board B 1030583 Side fibre board 38 ...

Page 40: ...accuracy of illustrations and descriptions contained in this book cannot be guaranteed Part No B 1030760 Issue 2 BFM Europe Ltd Trentham Lakes Stoke on Trent Staffordshire ST4 4TJ www bfm europe com Telephone General Enquiries 01782 339000 Telephone Service 01782 339008 ...