Kohler PowerWAVE 3000/P1, User Manual

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Page 2: ...responsibility or liability for loss or damages whether direct indirect consequential or incidental which might arise out of the use of such information The use of any such information will be entirely at the user s risk Information in this manual is subject to change without notice We make no commitment to update or keep current the information in this manual If you find information in this manua...

Page 3: ...W 5 2 3 SINGLE UPS INSTALLATION 7 2 4 UPS INSTALLATION FOR PARALLEL SYSTEM 9 3 OPERATIONS 10 3 1 INITIAL OPERATION 10 3 2 SCREEN DESCRIPTION 10 3 3 AUDIBLE ALARM 26 3 4 SINGLE UPS OPERATION 27 3 5 PARALLEL OPERATION 29 3 6 FAULT CODE 30 3 7 WARNING CODE 31 4 TROUBLE SHOOTING 32 5 STORAGE AND MAINTENANCE 33 5 1 STORAGE 33 5 2 MAINTENANCE 33 6 SPECIFICATIONS 34 7 OPTIONS 35 7 1 SNMP CARD OPTIONAL 35...

Page 4: ...nstallation Do not connect appliances or devices which would overload the UPS e g big motor type equipment to the UPS output terminal Place cables in such a way that no one can step on or trip over them Do not block air vents on the housing of the UPS Ensure proper unit spacing of ventilation UPS chassis must both be connected to Site Potential Earth Terminals Battery chassis must have a Potential...

Page 5: ...e with air oxygen or nitrous oxide Connect grounding terminal of UPS to a grounding electrode conductor In accordance with safety standard EN IEC 62040 1 installation has to be provided with a Backfeed Protection system as for example a contactor which will prevent the appearance of voltage or dangerous energy in the input mains during a mains fault Respect the wiring diagram of Backfeed Protectio...

Page 6: ...re that no liquid or other foreign objects can enter into the UPS system The UPS can be operated by any individuals with no previous experience 1 6 Standards Safety IEC EN 62040 1 EMI Conducted Emission IEC EN 62040 2 Category C3 Radiated Emission IEC EN 62040 2 Category C3 EMS ESD IEC EN 61000 4 2 Level 4 RS IEC EN 61000 4 3 Level 3 EFT IEC EN 61000 4 4 Level 4 SURGE IEC EN 61000 4 5 Level 4 CS I...

Page 7: ...arts and accessories Please keep the original packaging for future use It is recommended to keep each equipment and battery set in their original packaging because they have been designed to provide maximum protection during transportation and storage 2 1 2 Positioning The UPS system is on wheels and can be maneuvered on solid floor The Positioning Diagram below details the recommended clearance s...

Page 8: ...inal 4 Parallel Share current port 14 Output ground terminal 5 Parallel port 15 Bypass input circuit breaker switch 6 Intelligent slot SNMP or DRY Port 16 Bypass input terminals 7 External battery connector terminal 17 Output switch 8 Line input circuit breaker switch 18 Service start 9 Maintenance bypass switch 19 External Maintenance Bypass Switch connector EMBS 10 Input Output terminals Refer t...

Page 9: ...hen multiple UPS systems are connected in Parallel 6 INTELLIGENT SLOT One Slot provided can hold either an SNMP card or Dry port card a SNMP CARD OPTIONAL Further details in Section 7 1 b DRY PORT RELAY CARD OPTIONAL Further details in Section 7 3 18 SERVICE START Allows UPS to be started directly from the battery with no incoming mains supplied 19 EMBS External Maintenance Bypass Switch Port is N...

Page 10: ...used Input 1Ph Input 3Ph SINGLE Input 3Ph DUAL Output Ph Neutral Battery Ground PW3000 P1 10K 10mm 67A 10mm 67A 10mm 67A 4mm 23A 10mm 45A 10mm 10mm 60A 10mm PW3000 P1 20K 25mm 132A 25mm 132A 25mm 132A 10mm 45A 25mm 86A 25mm 25mm 110A 25mm NOTE 1 The selection for cable sizing should be based on the cable specification used and the type of cable installation Local electrical laws and regulations sh...

Page 11: ...ked on the rear panel If you want to change the numbers of the battery pack please make sure you modify the setting simultaneously The Connection with wrong battery voltage may cause permanent damage to the UPS Make sure the voltage of the battery pack is correct Pay attention to the polarity marking on external battery terminal block and make sure the correct battery polarity is connected Wrong c...

Page 12: ...EMS IN PARALLEL 2 Install and cable the UPS according to the section 2 3 3 Connect the output cables of each UPS to a separate output breaker 4 Connect the input cables of each UPS to a separate input breaker 5 Connect all output breakers to a main output breaker Then this main output breaker will directly connect to the loads 6 Common battery packs or independent battery packs can be installed 7 ...

Page 13: ... breaker of the battery pack is at ON position 2 Start up UPS system by closing the Input and Bypass breakers check all settings and configurations before starting up the UPS fully in section 3 4 3 2 Screen description After initialisation the LCD will display main screen There are five sub menus Control measure setting information and data log Touch any sub menu icon to enter into the sub screen ...

Page 14: ...11 Menu tree ...

Page 15: ... After initialisation the main screen will display as shown below On the bottom there are five icons to represent five sub menus CONTROL MEASURE SETTING INFO DATALOG 3 2 2 Control screen Touch the icon to enter control sub menu Touch icon to return back to main screen regardless of the screen of any submenu ...

Page 16: ... YES to turn on or off the UPS Then the screen will return to main screen Touch Back to return to main screen immediately or No to cancel this operation and back to main screen TURN ON UPS TURN OFF UPS Battery Test It will show Battery Test if the UPS is not in test Touch Yes to start battery test Then it will show Battery testing during battery test period After a few seconds battery test result ...

Page 17: ...Off Charger It will show Turn on Charger when charger is off It will show Turn off Charger when charger is on Touch YES to turn on or off the charger Then the screen will return to main screen Touch Back to return to CONTROL screen immediately or No to cancel this operation and back to CONTROL screen TURN ON CHARGER TURN OFF CHARGER EXIT PARALLEL In the case of multiple machines in parallel clicki...

Page 18: ...reen Touch the icon to go back to previous menu Measure screen page 1 LINE VOL The real time value of L1 L2 and L3 phase voltage L1 L2 L2 L3 L3 L1 voltage and input frequency INVERTER VOL The real time value of L1 inverter voltage and frequency BYPASS VOL The real time value of L1 bypass voltage and frequency OUTPUT VOL The real time value of L1 output voltage and frequency ...

Page 19: ...ng Current Discharging Current The real time value of DC related information Temperature Temperature of L1 PFC Main Board L2 Inverter Main Board and L3 bypass temp Measure screen page 3 INPUT W L1 L2 and L3 input power in watt INPUT VA L1 L2 and L3 input power in VA INPUT W L1 L2 and L3 input power watt in percentage INPUT VA L1 L2 and L3 input power VA in percentage Input current The real time va...

Page 20: ...owed instead of changing the parameters Setting screen GENERAL Basic information of the UPS Only function parameter s can be accessed ADVANCE Enter password to access to the ADVANCE setting There are two types of authority User and Maintainer GENERAL General screen page 1 Language Set the LCD language Input Source Select the input source There are two options Line utility and generator Line is def...

Page 21: ...Audio Alarm There are two events available to mute You may choose Enable or Disable alarm when related events occur Enable When selected alarm will be mute when related events occur Disable When selected UPS will alarm when related events occur All Mute When enable is selected all the faults and warnings will be mute It will show icon on the top right corner of the main screen Mode Mute UPS status...

Page 22: ...o access to the Advance User Setting menu page ENTER Password If entered password is right the page will jump to setting screen If the password is wrong it will ask to enter again Password error page Advance Setting Menu Page There are three sub menus under Advance User setting ELECTRONIC BATTERY and MISCELLANEOUS ...

Page 23: ...ss forbid is disabled When selected UPS will run in Bypass mode depending on Bypass at UPS off setting It is the default setting NeutralLineCheck Indicates neutral loss detection function Disable Disable the neutral loss detection function The UPS will not detect the neutral loss or not Auto The UPS will automatically detect the neutral is lost or not If neutral loss is detected an alarm will be g...

Page 24: ...system Bypass FRE Range Set the bypass frequency range The acceptable bypass frequency ranges from 46Hz to 54Hz when UPS is 50Hz system and from 56Hz to 64Hz when UPS is 60Hz system ECO mode Enable Disable ECO mode Default setting is Disable ECO Voltage Range Set the ECO voltage range L Low voltage point for ECO mode The setting range is from Rated output voltage 5V to Rated output voltage 11V Rat...

Page 25: ...utdown Voltage setting This setting value should be higher than Shutdown Voltage setting Shutdown Voltage If battery voltage is lower than this point in battery mode UPS will automatically shut down The setting range is 10 0V 12 0V 10 7V is default setting Battery Age Life expectancy of the battery installed this setting will produce an Alarm 38 BATT Replace when the duration has passed from the b...

Page 26: ...lly turn on Shutdown Delay Min UPS will shut down in setting minutes The countdown will start after confirming the pop up screen Restore Delay Min UPS will automatically restart in setting minutes after the UPS shuts down New Password Set up new password to enter ADVANCE User menu 3 2 5 Information screen Touch the icon to enter information page Touch the icon or to browse information Touch the ic...

Page 27: ...e service email account is set in Basic Setting Basic Information Page2 PAR State The information of parallel state PAR ID The UPS ID number in parallel state Rated Information Page Rated Information Output Voltage It shows output rated voltage Output FRE It shows output rated frequency CVCF Mode Enable Disable CVCF mode Bypass Forbid Enable disable bypass function Bypass UPS Off Enable disable au...

Page 28: ...nge for ECO mode ECO FRE Range The acceptable input frequency range for ECO mode Parameter Information Page 2 BATT Mode Work Time The maximum discharge time in battery mode BATT Warning Voltage HIGH High battery warning voltage LOW Low battery warning voltage Shutdown Voltage If battery voltage is lower this point UPS will automatically shut down Shutdown Delay UPS will shut down in setting minute...

Page 29: ...e date log Touch the icon to return to main screen Press the icon to go back to main menu Please refer to Section 3 6 and 3 7 for warning and fault code list Data Log Page 3 3 Audible Alarm Description Buzzer status Muted UPS status Bypass mode Beeping once every 2 minutes Yes Battery mode Beeping once every 4 seconds Fault mode Beeping continuously Warning Overload Beeping twice every second No O...

Page 30: ...er the UPS will be turned on and enter to Battery mode 3 Connect devices to UPS After the UPS is turned on you can connect devices to the UPS 1 Turn on the UPS first and then switch on the devices one by one The LCD panel will display total load level 2 If it is necessary to connect the inductive loads such as a printer the in rush current should be calculated carefully to see if it meets the capa...

Page 31: ...urned off the UPS inverter NOTE 2 After turning off the UPS please be aware that the UPS is working at Bypass mode and there is risk of power loss for connected devices 2 In Bypass mode output voltage of the UPS is still present In order to cut off the output switch off the line input breaker bypass breaker and output breaker A few seconds later the display will shut down and the UPS will complete...

Page 32: ...screw the cover back 4 Turn on the parallel system in AC mode a Turn on the line input and bypass breaker of each UPS After all UPSs enter to bypass mode measure the output phase to phase voltage between all units to make sure the phase sequence is correct If voltage differences are near to zero that means all connections are met Otherwise please check if the wirings are connected correctly b Turn...

Page 33: ...de Fault event Icon Fault code Fault event Icon 01 Bus start failure None 43 Overload None 02 Bus over None 46 Incorrect UPS setting None 03 Bus under None 47 MCU communication failure None 04 Bus unbalance None 48 Two DSP firmware versions are incompatible in parallel system None 06 Converter over current None 60 Bypass phase short circuited None 11 Inverter soft start failure None 61 Bypass SCR ...

Page 34: ...n failed None 3 7 Warning Code Warning code Warning event Warning code Warning event 01 Battery unconnected 21 Line situations are different in parallel system 02 IP Neutral loss 22 Bypass situations are different in parallel system 04 IP phase abnormal 33 Locked in bypass after overload 3 times in 30 minutes 05 Bypass phase abnormal 34 Converter current unbalanced 07 Over charge 3A Cover of maint...

Page 35: ... goes into fault mode Then UPS shut down automatically Remove excess loads from UPS output and restart it Fault code is shown as 14 15 16 The UPS shut down automatically because short circuit occurs on the UPS output Check output wiring and if connected devices are in short circuit status Other fault codes are shown on LCD display and alarm beeps continuously A UPS internal fault has occurred Cont...

Page 36: ...ineers who understand the required precautionary measures may replace batteries and supervise operations Verify that no voltage between the battery terminals and the ground is present before maintenance or repair The UPS has a centre tapped battery that is connected to Neutral Hazardous voltages may occur between the battery terminals and the grounding earthing Batteries may cause electric shock a...

Page 37: ...s interruption occurs from inverter to bypass Inverter ECO 10 ms EFFICIENCY AC mode 96 6 Battery Mode 95 5 Eco Mode 99 0 BATTERY Numbers 10 10 pcs Up to 2 strings Internal 40pcs Max 20 20 pcs Up to 1 String Internal 40pcs Recharge Time 9 hours recover to 90 capacity Charging Current max 2 0 A 10 Recommended 1 0 12 0A Adjustable Charging Voltage 136 5 VDC 1 218 VDC 1 Type Depending on applications ...

Page 38: ...rotocols Support SSL TLS SSH Encryptions Providing easy setup and upgrade tools via our Netility software Send SNMP TRAP E mail and SMS for events notification Auto email daily UPS history report Perform graceful shutdown with our ClientMate software Add on optional NetFeeler for temperature humidity water smoke and door sensor Add on optional GPRS modem for SMS notification Applications Provides ...

Page 39: ...SB port can connect to optional sensor USB NetFeeler to import the temperature humidity smoke fire signals Information is displayed on the SNMP Web page If an abnormal condition happens a trap can be sent directly to the user 7 2 NETFEELER ENVIRONMENT MONITORING CARD NetFeeler can detect variation in temperature humidity and presence of water It can also be used to connect up to 7 wireless add on ...

Page 40: ...S system a high level signal is required for 3 10s between Pin3 Pin4 DC current should be less than 6mA Note 2 The relays have a maximum voltage of 24Vdc and maximum 1A between the contacts Note 3 Maximum 1 5mm cable size for connection terminals INTERNAL LOGIC CONNECTION The Internal logic of the card can be changed across the 5 relays between NC and NO by moving the internal relays on the card I...

Page 41: ...S Kohler Uninterruptible Power Woodgate Bartley Wood Business Park Hook Hampshire RG27 9XA United Kingdom Telephone 44 0 1256 386 700 Website www kohler ups co uk KUP Technical Support uktechnicalsupport ups kohler com ...