Kollmorgen SERVOSTAR CD Series, Manual

Page 1: ...ng information is contained in the technical manuals on this CD ROM The software for this product is also contained on this CD ROM The included CD ROM has all the technical manuals in PDF format For y...

Page 2: ...NG DIAGRAM 9 CX FILTER AND BONDING DIAGRAM 10 SYSTEM FEEDBACK DIAGRAM 11 PINOUT CONNECTORS 12 SERIAL COMMUNICATION WIRING DIAGRAM 14 HARDWARE SPECIFICATIONS 14 ELECTRICAL SPECIFICATIONS 15 BUS MODULE...

Page 3: ...ection the product can have bare components that are live or have hot surfaces Control and power cables can carry a high voltage even when the motor is not rotating Never pull out or plug in the produ...

Page 4: ...the Low Voltage Directive 73 23 EEC is mandatory for the supply of servo drives within the European Community An authorized testing laboratory in a defined configuration with the system components ha...

Page 5: ...issions and increasing immunity levels of the drive system Its effect is to reduce the impedance between the cable shield and the back panel Danaher Motion recommends that all shielded cables be bonde...

Page 6: ...onnection between filter and BUS Module When mounting the filter to the panel remove any paint or material covering Use an unpainted metallic back panel if possible Filters are provided with an earth...

Page 7: ...ol 3 Wire the SERVOSTAR CD according to the System Wiring Diagram 4 Connect solid earth ground to frames of all components 5 Wire the main power 115 230 VAC For CDxx260 CDxx261 CDxx560 or CDxx561 prod...

Page 8: ...0 08 256 0 10 08 83 3 3 28 HEAT SINK Cx 06 Cx 03 67 3 2 65 Cx10 99 1 3 90 6 7 0 26 15 5 0 61 PA LM UNITS NOTE NOT USED IN SERIES 5 UNITS 8V LOGIC POWER SUPPL Y EAR TH INPUT LINE LC N C LA C5 185 4 7...

Page 9: ...e HEAT SINK MOMENTARY PUSHBUTTON TO ENERGIZE MAIN POWER SEE NOTE 16 SEE NOTE 13 SEE NOTE 5 FUSE 1 FUSE 2 CUSTOMER SUPPLIED SEE NOTE 1 SEE NOTE 14 CONFIGUREABLE I O INTERFACE SEE NOTE 13 SEE NOTE 10 SE...

Page 10: ...ling of noise from motor to feedback cables Note 6 Feedback cable bonding is required for CE compliance As with the motor cables the feedback cables should be bonded to the back panel This bonding doe...

Page 11: ...TYPICAL HALL INPUT SCHEMATIC CONNECTING HALLS WITH LINE DRIVERS CONNECTING HALLS WITH OPEN COLLECTOR ENCODER HALL n B HALL n A HALL n A HALL n B PIN 18 5V COMMON COMMON HALL n A HALL n B 150 150 1K EN...

Page 12: ...prevent excess common mode voltage from destroying I O internally fused C4 Encoder Equivalent Output Pin Function 1 Channel A Output High 2 Channel A Output Low 3 DC Common 4 Channel B Output High 5 C...

Page 13: ...nly on SERCOS interface TM products If switch 9 is set to 0 the SERCOS transmitter uses a low power setting so the receiver is not overdriven when using short cables Long cables require more power Fac...

Page 14: ...2 5 Main Input AWG mm 2 14 2 5 12 4 Configurable I O wire gauge 22 18 AWG 0 3 0 75 mm 2 Ferrules recommended 18 AWG Type H0 75 14 Weidmuller 4629 0 or equivalent 20 AWG Type H0 5 14 Weidmuller 6907 0...

Page 15: ...A 1 Fault Contact Closing Period ms Close 3 ms Open 2 ms Protection Functions Over Temperature Trip C F 80 176 Continuous Power KVA at 115 VAC Line Input 45 C 113 F Ambient 0 35 1 0 55 3 0 7 1 1 1 3 1...

Page 16: ...sipation 7 Operation temperature C F 5 41 to 45 113 Storage temperature C F 0 32 to 70 158 Ambient humidity 10 to 90 Atmosphere without corrosive gasses or dust Altitude Derate 5 per 1000 ft above 330...

Page 17: ...ion 4 9 mV 12 Bit Voltage Range 10 V to 10V Encoder Equivalent Output C4 by pinout A B I Complements 1 2 4 5 7 8 Output Voltage high level at 25 C 2 5 V min at 20mA Differential RS 485 Line Drive Type...

Page 18: ...nitoring system performance MOTIONLINK comes with a variety of monitoring tools You can monitor a variety of variables from the Monitor screen to compare up to three variables against themselves at on...

Page 19: ...t r 13 5 Under voltage u 6 Motor over temperature H 6 1 EnDat over temperature H1 7 1 Positive analog supply fail A 1 7 2 Negative analog supply fail A 2 8 Over speed J 8 1 Over speed 1 8 VLIM J 1 9 E...

Page 20: ...arning 41 Vel loop design failed 42 Invalid EEPROM 43 Recording active 44 Rec data not available 45 EEPROM is empty 46 Argument must be binary 47 Burnin is active 48 Burnin is not active 49 Conflicts...

Page 21: ...detected 4 4 r5 Index line break break in encoder index line 4 5 r6 Illegal halls illegal hall combination detected 4 6 r7 C D line break break in sine encoder C D line detected 4 7 r8 A B out of rang...

Page 22: ...of range CONFIG failed due to DECSTOP 37 09 VLIM out of range CONFIG failed due to VLIM 37 10 VOSPD out of range CONFIG failed due to VOSPD 37 11 VSCALE out of range CONFIG failed due to VSCALE 37 12...

Page 23: ...entered Hold mode while tuning 77 Low Velocity Limits Tune cmd failed because VLIM is too low 78 Use Lower Bandwidth Tune cmd requires a lower bandwidth in order to execute 79 Drive in Dual Feedback...

Page 24: ...ng init E102 Altera DPRAM failure during init E103 DSP load fail during init E104 DSP alive failure during init 8 Test LED B Indexed position with zero velocity CUSTOMER SUPPORT Danaher Motion product...