Kontron EBC2, Manual

Page 1: ...le Carrier for EB405 EB425 EB8540 CPUs Manual ID 29022 Rev Index 01 20 January 2005 The product described in this manual is in compliance with all applied CE stan dards 29022 01 VC 050120 135415 P R E...

Page 2: ...web site www kontron com Copyright Copyright 2005 Kontron Modular Computers GmbH All rights reserved This manual may not be copied photocopied reproduced translated or converted to any electronic or m...

Page 3: ...Handling and Unpacking Instructions xiii General Instructions on Usage xiv Two Year Warranty xv Chapter 1 1 Introduction 1 3 1 1 The E Brain Concept 1 3 1 1 1 E Brain Functionality 1 3 1 1 2 Basic Ar...

Page 4: ...2 4 Board Interfaces 2 27 2 4 1 J1 Dual Giga Ethernet Connector 2 27 2 4 2 J2 12V DC Power Input Connector 2 28 2 4 3 J3 TERM T C Connector 2 28 2 4 4 J4 Monitor and Control Signal Connector 2 29 2 4...

Page 5: ...tor 2 44 2 4 27 J31 FE1 Fast Ethernet Connector 2 45 2 4 28 J32 USB1 Connector 2 45 2 4 29 J33 CAN2 Connector 2 46 2 4 30 J34 CAN1 Connector 2 46 2 5 Monitor and Control Interfaces 2 47 2 5 1 Operatio...

Page 6: ...ID 29022 Rev 01 29022 01 VC 050120 135415 P R E L I M I N A R Y 4 4 PCI Bus IDSEL Mapping and IRQ Routing 4 7 4 5 EBC2 Register Description 4 8 4 5 1 Digital Input Data Register 4 8 4 5 2 Digital Out...

Page 7: ...14 2 7 I2C Interface Signal Description 2 15 2 8 LPC Interface Signal Description 2 15 2 9 PCI Interface Signal Description 2 16 2 10 Pinout of J23 P2 Connector 2 17 2 11 CompactFlash Interface Signal...

Page 8: ...of J25 2 41 2 37 Pinout of J26 2 42 2 38 Pinout of J27 2 42 2 39 Pinout of J28 2 43 2 40 Pinout of J29 2 44 2 41 Pinout of J30 2 44 2 42 Pinout of J31 2 45 2 43 Pinout of J32 2 45 2 44 Pinout of J33 2...

Page 9: ...terface Extension Connector SIE 2 17 2 8 J24 Communications Interface Connector CI 2 20 2 9 J20 Communications Interface Extension Connector CIE 2 23 2 10 J1 Dual Giga Ethernet Connector 2 27 2 11 J2...

Page 10: ...USB2 Connector 2 44 2 32 J30 FE2 Fast Ethernet Connector 2 44 2 33 J31 FE1 Fast Ethernet Connector 2 45 2 34 J32 USB1 Connector 2 45 2 35 J33 CAN2 Connector 2 46 2 36 J34 CAN1 Connector 2 46 4 1 J12...

Page 11: ...is document Kontron Modular Computers GmbH reserves the right to change modify or improve this document or the product described herein as seen fit by Kontron Modular Computers GmbH without further no...

Page 12: ...damage to your material Please refer also to the section High Voltage Safety Instructions on the following page Warning ESD Sensitive Device This symbol and title inform that electronic boards and the...

Page 13: ...product with his her hands or tools This is most easily done by touching a metal part of your system housing It is particularly important to observe standard anti static precautions when changing pig...

Page 14: ...ill all necessary technical and specific environmental requirements This applies also to the operational temperature range of the specific board version which must not be exceeded If batteries are pre...

Page 15: ...iscretion or to refund the original cost of purchase if appropriate In the event of repair re funding or replacement of any part the ownership of the removed or replaced parts reverts to Kontron Modul...

Page 16: ...Preface EBC2 Page xvi 2005 Kontron Modular Computers GmbH ID 29022 Rev 01 29022 01 VC 050120 135417 P R E L I M I N A R Y This page has been intentionally left blank...

Page 17: ...EBC2 Introduction ID 29022 Rev 01 2005 Kontron Modular Computers GmbH Page 1 1 26873 02 VC 050120 135417 Introduction Chapter 1 1 P R E L I M I N A R Y...

Page 18: ...Introduction EBC2 Page 1 2 2005 Kontron Modular Computers GmbH ID 29022 Rev 01 26873 02 VC 050120 135417 P R E L I M I N A R Y This page has been intentionally left blank...

Page 19: ...fines a PCB module with a form factor of 115 x 75 x nn millimeters where nn is a function of the height of the board s components For interfacing with applications the specification calls for up to fo...

Page 20: ...turn mandates the functionality to be provided by the system and communications in terfaces Both of these interfaces are comprised of a base set and an extended set of functional features The system i...

Page 21: ...40 Pins Communications Interface 80 Pins TERMINAL CONSOLE VIDEO I F CRT LVDS CF IDE OTHER SYSTEM I Fs e g USB etc CPU Core System Control Communication Controllers ROM FLASH RAM soldered or SODIMM Pn1...

Page 22: ...oupled with an appropriate E Brain module board support package BSP and operating system it is an ideal starting basis for rapid efficient system application design and integration 1 3 Product Overvie...

Page 23: ...s PCI interface Low Pin Count LPC interface I C interface High speed serial interfaces Four RS232 RS422 RS485 full modem half or full duplex Two RS232 only no hardware handshaking Two Fast Ethernet in...

Page 24: ...I M I N A R Y Various jumpers and resistors Eight control input signals One control output signal Two push button switches One eight pole DIP switch DC DC power supply 1 5 Board Diagrams The following...

Page 25: ...mbH Page 1 9 26873 02 VC 050120 135417 P R E L I M I N A R Y 1 5 1 Application System Interfacing Figure 1 2 EBC2 Application System Interfacing Diagram EBC2 SAI Simplified Application Interface E Bra...

Page 26: ...le 1 2 Legend for Figure 1 3 ITEM DESCRIPTION CAN Controller Area Network CF CompactFlash DIGITAL IN Digital input DIGITAL OUT Digital output FE Fast Ethernet GPIO General purpose input output This in...

Page 27: ...7 P R E L I M I N A R Y Figure 1 3 EBC2 System Level Interfacing Diagram E Brain Application Sub System E BRAIN Computer Core COM IF EBC2 SAI Core Processor SYS IF SYS IF EXT EBC2 SAI INTERFACES COM I...

Page 28: ...s connector Do not attempt to install 5V coded cards as this will result in damage to the PCI card the EBC2 or the E Brain module itself The EBC2 is configured for 3 3V V I O operation which supports...

Page 29: ...I M I N A R Y Figure 1 5 EBC2 Board Variant for E Brain Module EB8540 The population of various connectors and other corresponding interfacing components on the EBC2 is a function of the E Brain modul...

Page 30: ...le to the application after booting is completed MC6 D20 POST_HI LED seven segment hexadecimal display higher nibble of byte used for indicating POST codes or application after system is booted D21 PO...

Page 31: ...sion to the E Brain module System Interface Extension SIE J24 P3 CI Connector communications interfacing to the E Brain module Communications Interface CI J25 PCI_MINI Connector PCI interface 32 bit M...

Page 32: ...d set default JP13 Jumper CAN2 120 termination open default JP14 Jumper CAN2 galvanic isolation power ground set default JP15 Jumper CAN2 galvanic isolation power 5V set default JP16 Jumper CAN1 120 t...

Page 33: ...Brain System Interface 140 pin HIROSE connector J23 P2 System Interface Extension SIE E Brain System Interface Extension 80 pin HIROSE connector J24 P3 Communications Interface CI E Brain Communicatio...

Page 34: ...nnels individually configurable for either input or output This interface is only supported by the EB405 module J21 Digital Input Output Four channels of digital input and four channels of digital out...

Page 35: ...pplied D4 LED Indicates 5V power is applied D5 LED Indicates 3 3V power is applied D9 LED Indicates DIN 0 signal is asserted D10 LED Indicates DIN 1 signal is asserted D11 LED Indicates DIN 2 signal i...

Page 36: ...d indicator green yellow integrated in J1B TSE2_ACT LED TSE channel 2 link activity indicator green integrated in J1A TSE2_SPEED LED TSE channel 2 link speed indicator green yellow integrated in J1A S...

Page 37: ...DC DC Power converter onboard 12 V DC to 3 3 V DC and 5 V DC converter distribution of power to EBC2 board and board connectors General Mechanical Conforms with Kontron Modular Computers E Brain Modul...

Page 38: ...ous MECHANICAL Mechanical Dimensions IEEE 1101 1 ENVIRONMENTAL TESTS Vibration Sinusoidal IEC 60068 2 6 Random Vibration Broadband IEC 60068 2 64 Bump IEC 60068 2 29 Single Shock IEC 60068 2 27 Temper...

Page 39: ...EBC2 Functional Description ID 29022 Rev 01 2005 Kontron Modular Computers GmbH Page 2 1 26873 02 VC 050120 135421 Functional Description Chapter 1 2 P R E L I M I N A R Y...

Page 40: ...Functional Description EBC2 Page 2 2 2005 Kontron Modular Computers GmbH ID 29022 Rev 01 26873 02 VC 050120 135421 P R E L I M I N A R Y This page has been intentionally left blank...

Page 41: ...pactFlash CF interface Digital input and output interfacing USB interfacing LPC Boot Flash DC DC power supply Board communications interfaces High Speed Serial HSS communications Fast Ethernet FE CAN...

Page 42: ...board and in black for board external interfacing Legend for Figures 2 1 thru 2 5 Interfacing without switching Jn Connector designator from E Brain specification Pn Connector designator from E Brain...

Page 43: ...35422 P R E L I M I N A R Y Figure 2 1 EBC2 Board Level Interfacing 1 of 5 EBC2 Application Sub System E Brain Computer Core Module SI J1 J19 P1 SI PCI EEPROM LPC LPC BUS DIO T P M C M C D20 D21 J15 J...

Page 44: ...3 02 VC 050120 135422 P R E L I M I N A R Y Figure 2 2 EBC2 Board Level Interfacing 2 of 5 EBC2 Application Sub System E Brain Computer Core Module J24 P3 CI J3 CI SER1 J18 TXRX SER2 J22 TXRX SER3 J26...

Page 45: ...120 135422 P R E L I M I N A R Y Figure 2 3 EBC2 Board Level Interfacing 3 of 5 EBC2 Application Sub System E Brain Computer Core Module EBC2 SAI J20 P4 CIE J4 CIE TSE1 J1B PHY SW1 MAG M C G GY GPIO X...

Page 46: ...050120 135422 P R E L I M I N A R Y Figure 2 4 EBC2 Board Level Interfacing 4 of 5 EBC2 Application Sub System E Brain Computer Core Module J19 P1 SI J1 SI LPC D9 LOGIC DIN D10 DIN D11 DIN D12 DIN D13...

Page 47: ...I M I N A R Y Figure 2 5 EBC2 Board Level Interfacing 5 of 5 EBC2 Application Sub System E Brain Computer Core Module EBC2 SAI J19 P1 J1 SI V_BAT J24 P3 CI X 2 8V to 3 6V BT1 3 3V 3 3V SI V I O D5 3...

Page 48: ...ion concerning signal character istics for connector J19 P1 of EBC2 E Brain module Table 2 1 System Interface J19 P1 Signal Types SIGNAL TYPE DESCRIPTION POWER EBC2 E Brain module input power grounds...

Page 49: ...LPC 25 26 POWER I 3 3V LFRAME O LPC 27 28 POWER I GND SERIRQ I O LPC 29 30 LPC I O LAD3 TxD1 TERM O T C 31 32 LPC RESERVED 3 3V I POWER 33 34 T C O TxD2 CONS GND I POWER 35 36 T C I RxD2 CONS RxD1 TE...

Page 50: ...EVSEL I O PCI 99 100 PCI I O AD16 GND I POWER 101 102 PCI I O FRAME PCI X CAP I O PCI 103 104 POWER I GND LOCK I O PCI 105 106 PCI I O TRDY PERR I O PCI 107 108 PCI I O STOP SERR I O PCI 109 110 POWER...

Page 51: ...EBC2 only supports 3 3V PCI signalling Table 2 4 Monitor and Control Interface Signal Description SIGNAL PIN DESCRIPTION MC0 7 Input refer to the respective E Brain module documentation for details MC...

Page 52: ...are realized using the CPU on chip dual UART and as such provide only a two wire interface without hardware hand shake signals The following table provides a listing of the Terminal and Console inter...

Page 53: ...I O and memory area are selected using different address spaces The I O address space is 64 kByte in size whereas the memory area offers 16 MByte address space For respective address mapping refer to...

Page 54: ...d byte enable IRDY Initiator Ready indicates the current bus master is ready to complete the current data phase TRDY Target Ready indicates the selected device is ready to complete the current data ph...

Page 55: ...able 2 10 Pinout of J23 P2 Connector SIGNAL PIN PIN SIGNAL SIGNAL PIN PIN SIGNAL GND 1 2 CF_CD1 CF_D9 41 42 GND CF_D3 3 4 CF_D11 V I O 43 44 CF_CS16 CF_D4 5 6 3 3V CF_D10 45 46 CF_CD2 3 3V 7 8 CF_D12...

Page 56: ...f the PPC405EP general purpose digital input out put signals on this connector The signals GPIO 00 14 15 16 30 and 31 are available for applications requiring digital IO These signals are implemented...

Page 57: ...nterface Signals SIGNAL DESCRIPTION USB1 Serial data interface 1 USB1 Serial data interface 1 USB2 Serial data interface 2 USB2 Serial data interface 2 USB_OC Over current condition indicator for Host...

Page 58: ...IN SIGNAL SIGNAL PIN PIN SIGNAL GND 1 2 GND CAN1_TXD0 41 42 CAN1_RXD0 SER_DSR1 TCLK1 3 4 SER_RI1 RCLK1 CAN1_TXD1 43 44 CAN1_RXD1 SER_RTS1 5 6 SER_CTS1 GND 45 46 GND SER_TXD1 7 8 SER_RXD1 NC 47 48 NC S...

Page 59: ...controlling handshaking The following table provides a summary of the HSS signals implemented on the Communica tions Interface connector Table 2 15 High Speed Serial Interface Signal Type and Descrip...

Page 60: ...lso must be specified when ordering The following table provides a summary of the CAN signals implemented on the Communica tions Interface connector Table 2 16 Ethernet Port Signal Type and Descriptio...

Page 61: ...mmunications Interface Extension is realized using a 140 pin HIROSE FX8C 140S SV connector designated as J20 P4 The following table provides signal pinouts along with infor mation concerning signal ch...

Page 62: ...WER I GND X_DATA7 I O 13 14 I O X_DATA6 X_DATA5 I O 15 16 I O X_DATA4 X_DATA3 I O 17 18 I O X_DATA2 X_DATA1 I O 19 20 I O X_DATA0 X_ADDR9 O 21 22 POWER I GND X_ADDR7 O 23 24 O X_ADDR8 X_ADDR5 O 25 26...

Page 63: ...101 102 POWER I GND EC_MDIO2 I PHY2_MANAGE 103 104 GMII2 I TSEC2_TX_CLK GND I POWER 105 106 GMII2 I TSEC2_RX_ER EC_MDC2 O PHY2_MANAGE 107 108 GMII1 O TSEC1_TXD 7 TSEC1_TXD 6 O GMII1 109 110 GMII1 O T...

Page 64: ...requirements These requirements dictate the EBC2 configuration as well as the overall system integration Overall system integration and compliance with its requirements is beyond the scope of this ma...

Page 65: ...nd J1B Based on the Implementation MDI Standard Ethernet Cable PIN MDIX Crossed Ethernet Cable 10BASE T 100BASE TX 1000BASE T 10BASE T 100BASE TX 1000BASE T I O SIGNAL I O SIGNAL I O SIGNAL I O SIGNAL...

Page 66: ...nector This connector is used to provide serial terminal or console interfacing without hardware hand shaking This is a standard 9 pin male D Sub connector Figure 2 12 J3 TERM T C Connector Table 2 21...

Page 67: ...ATMEL configuration EEPROM used with the E Brain module FPGA logic controller It is a 6 pin male dual pinrow header connector Figure 2 14 J5 Logic Programming Connector Table 2 23 Pinout of J4 PIN SIG...

Page 68: ...nterfacing It is a 16 pin male dual pinrow header connector When used with the EB405 it also can be used to programm the CPLD Refer to the EB405 E Brain module manual for the JTAG configu ration requi...

Page 69: ...XP425 Debug Connector This connector is used for providing IXP425 debugging interfacing It is a 20 pin male dual pinrow header connector Figure 2 16 J7 IXP425 Debug Connector Table 2 26 Pinout of J7 P...

Page 70: ...CPLD logic to the SERIRQ4 position of the SERIRQ signal When set the polarity is low otherwise it is high This is a 2 pin male header connector 2 4 10 J10 INT1 T P Interface This jumper provides pola...

Page 71: ...ntroller It is a 10 pin male dual pinrow header connector Figure 2 18 J11 Logic Programming Connector 2 4 12 J12 F LPCB Boot Select Interface This jumper is used to select the source of the NetBootLoa...

Page 72: ...A6 B6 5V GND A37 B37 DEVSEL INTC A7 B7 INTB STOP A38 B38 GND 5V A8 B8 INTD 3 3V A39 B39 LOCK NC A9 B9 NC NC A40 B40 PERR V I O A10 B10 NC NC A41 B41 3 3V NC A11 B11 NC GND A42 B42 SERR Key A12 B12 Key...

Page 73: ...A6 B6 5V GND A37 B37 DEVSEL INTC A7 B7 INTB STOP A38 B38 GND 5V A8 B8 INTD 3 3V A39 B39 LOCK NC A9 B9 NC NC A40 B40 PERR V I O A10 B10 NC NC A41 B41 3 3V NC A11 B11 NC GND A42 B42 SERR Key A12 B12 Key...

Page 74: ...ocket This PLCC socket connector is used to provide interfacing for one standard PLCC 32 pin Flash device The EBC2 provides the capability of either booting from the onboard E Brain module Flash or fr...

Page 75: ...or Figure 2 22 J16 CIE Extension Connector Table 2 31 Pinout of J16 SIGNAL PIN PIN SIGNAL 3 3V 1 2 3 3V DIO0 3 4 DIO1 DIO2 5 6 DIO3 DIO4 7 8 DIO5 DIO6 9 10 DIO7 GND 11 12 GND X_DATA7 13 14 X_DATA6 X_D...

Page 76: ...SIE Extension Connector 2 4 18 J18 SER1 HSS Connector This connector is used to provide high speed RS232 full modem or RS422 RS485 serial inter facing This is a standard 9 pin male D Sub connector Fig...

Page 77: ...the four outputs are defined as 3 3V TTL signalling GPIO whereby the inputs accept 5V signal levels up to a maximum of 5 5V DC The digital outputs have a drive capacity of a maximum of 24mA reduced to...

Page 78: ...124 pin Mini PCI socket which accepts all type III Mini PCI boards This interface supports a wide range of available Mini PCI modules The Mini PCI connector is a 124 pin card edge type connector that...

Page 79: ...RVED 21 22 RESERVED GND 83 84 AD 09 GND 23 24 3 3VAUX AD 08 85 86 C BE 0 CLK 25 26 RST AD 07 87 88 3 3V GND 27 28 3 3V 3 3V 89 90 AD 06 REQ 29 30 GNT AD 05 91 92 AD 04 3 3V 31 32 GND RESERVED 93 94 AD...

Page 80: ...This connector is used to provide high speed RS232 full modem or RS422 RS485 serial inter facing This is a standard 9 pin male D Sub connector Figure 2 29 J27 SER4 HSS Connector Table 2 37 Pinout of...

Page 81: ...ctFLASH connector assembly with a 50 pin male dual pinrow connector Figure 2 30 J28 CompactFlash Connector Table 2 39 Pinout of J28 SIGNAL PIN PIN SIGNAL GND 1 26 CF_CD1 CF_D3 2 27 CF_D11 CF_D4 3 28 C...

Page 82: ...tor This connector is used to provide Fast Ethernet interfacing This is an 8 pin RJ45 type connec tor which has link status LEDs integrated in the connector housing Figure 2 32 J30 FE2 Fast Ethernet C...

Page 83: ...nnector 2 4 28 J32 USB1 Connector This connector is used for providing a host device or OTG USB 2 0 interface for E Brain modules It is a standard USB type mini AB receptacle connector Figure 2 34 J32...

Page 84: ...1 Connector This connector is used to provide Controller Area Network CAN interfacing The default con figuration for this interface is with opto isolation If non opto isolation is required it must be...

Page 85: ...upply is functioning D9 DIN0 GREEN Indicates DIN 0 signal is asserted D10 DIN1 GREEN Indicates DIN 1 signal is asserted D11 DIN2 GREEN Indicates DIN 2 signal is asserted D12 DIN3 GREEN Indicates DIN 3...

Page 86: ...ole DIP switch which is used to select the operational mode of each of the HSS serial interfaces SER 1 4 The following table provides information for configuring these switches 2 5 3 M C Signals In ad...

Page 87: ...EBC2 Installation ID 29022 Rev 01 2005 Kontron Modular Computers GmbH Page 3 1 26873 02 VC 050120 135445 Installation Chapter 1 3 P R E L I M I N A R Y...

Page 88: ...Installation EBC2 Page 3 2 2005 Kontron Modular Computers GmbH ID 29022 Rev 01 26873 02 VC 050120 135445 P R E L I M I N A R Y This page has been intentionally left blank...

Page 89: ...tions must be observed Caution Electric Shock Hazard Ensure that the system main power is removed prior to installing or removing this board Ensure that there are no other external voltages or signals...

Page 90: ...mbly procedures 3 Dispose of the EBC2 as required observing applicable environmental regulations govern ing the handling and disposition of this type of product Warning Failure to comply with the inst...

Page 91: ...EBC2 Configuration ID 29022 Rev 01 2005 Kontron Modular Computers GmbH Page 4 1 26873 02 VC 050120 135449 Configuration Chapter 1 4 P R E L I M I N A R Y...

Page 92: ...Configuration EBC2 Page 4 2 2005 Kontron Modular Computers GmbH ID 29022 Rev 01 26873 02 VC 050120 135449 P R E L I M I N A R Y This page has been intentionally left blank...

Page 93: ...ow power mode select open PHY2 normal operation JP3 RS422 485 Line Termination open SER1 transmit differential pair termination 120 ohm JP4 RS422 485 Line Termination open SER1 receive differential pa...

Page 94: ...9022 Rev 01 26873 02 VC 050120 135449 P R E L I M I N A R Y 4 1 2 Jumper Locations The following figures illustrate the location of the various jumpers on the EBC2 Figure 4 1 J12 Jumper Figure 4 2 JP1...

Page 95: ...9022 Rev 01 2005 Kontron Modular Computers GmbH Page 4 5 26873 02 VC 050120 135452 P R E L I M I N A R Y Figure 4 4 JP5 and JP6 Jumpers Figure 4 5 JP7 and JP8 Jumpers Figure 4 6 JP9 and JP10 Jumpers J...

Page 96: ...e PCI connectors J13 and J14 are 3 3V key coded Refer to sections 2 4 13 and 2 4 14 for orientation information for PCI expansion boards 4 3 LPC Address Mapping The following table indicates the LPC a...

Page 97: ...Brain module must be connected to the IDSEL input of the PCI devices on the EBC2 The following table provides the realized routing on the EBC2 with the corresponding PCI de vice For further informatio...

Page 98: ...s 0 to 3 are active channels 4 to 7 are not used Table 4 4 Digital Input Data Register REGISTER NAME Digital Input Data Register ACCESS ADDRESS 0x0000 0000 offset R BIT POSITION MSB 7 6 5 4 3 2 1 0 LS...

Page 99: ...nel in the case of a read access The bits 4 to 7 are reserved Table 4 5 Digital Output Data Register REGISTER NAME Digital Output Data Register ACCESS ADDRESS 0x0000 0001 offset R W BIT POSITION MSB 7...

Page 100: ...he register Table 4 6 POST Code Data Register REGISTER NAME POST Code Data Register ACCESS ADDRESS 0x0000 0080 offset R W BIT POSITION MSB 7 6 5 4 3 2 1 0 LSB CONTENT POST_ CODE_ DATA_7 POST_ CODE_ DA...