kozy heat BAYPORT-41 GLASS, Installation And Operation Manual

Page 1: ... where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certiied kit is used INSTALLER Leave this manual with the appliance CONSUMER Retain this manual for future reference BAYPORT 41 LOG Model BAY 41 L Direct Vent Gas Fireplace Tested Listed By OMNI Test Laboratories ...

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Page 3: ...er safety We offer our continual support and guidance to help you achieve the maximum beneit and enjoyment from your Kozy Heat gas ireplace Jim Hussong President Dudley Hussong Board Chairman Homeowner Reference Information We recommend you record the following information Model Name ___________________________________________ Serial Number __________________________________________ Dealership Pur...

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Page 5: ...nversion Instructions 22 7 2 Approved 4 x 68 Vent Systems 24 7 3 Venting Requirements 24 7 4 Use of Elbows 24 7 5 Restrictor Assembly and Installation 24 7 6 Top Venting 25 7 7 Rear Venting 26 7 8 700 2 Series Direct Vent Termination Kit s 27 8 0 FIREPLACE SETUP 28 8 1 Glass Frame Assembly 28 8 2 B41 500 Log Set Installation 29 8 3 Control Board Removal and Installation 30 9 0 ELECTRICAL INFORMATI...

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Page 7: ...ccordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certiied 1 2 3 Signage A metal or plastic identiication plate shall be permanently mounted to the exterior of the building at a minimum of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read ...

Page 8: ...5 kPa 11 WC 2 74 kPa Manifold Pressure Low 1 1 WC 0 27 kPa 2 9 WC 72 kPa Orifice Size DMS 41 0625 2 2 1 Altitude Adjustment This appliance may be installed at higher altitudes Please refer to National Fuel Gas Code ANSI Z223 1 NFPA 54 CSA B149 1 Natural Gas and Propane Installation Code local authorities or codes having jurisdiction in you area regarding derate guidelines 2 2 1 1 US Installations ...

Page 9: ...ent Center Floor to Rear Vent Center Inches 34 1 2 40 3 4 21 3 4 17 37 5 8 29 5 16 10 6 1 8 2 3 4 7 1 4 28 3 8 Millimeters 876 1035 553 431 955 745 254 156 70 184 721 21 553mm 7 184mm 17 431mm 25 16 58mm 65 8 169mm 34 876mm 375 8 955mm 40 1035mm 295 16 745mm 10 254mm 1113 16 300mm 2 51mm 65 8 169mm 61 8 156mm 2 70mm 283 8 721mm TOP FRONT BACK LEFT SIDE RIGHT SIDE ELECTRICAL ACCESS GAS LINE HOLE Fi...

Page 10: ...to Section 4 4 Safety Barrier Installations on page 18 for mounting and installation options TOP AND SIDES OVERLAP NO OVERLAP INSIDE FIT TOP AND SIDES OVERLAP TOP AND SIDES OVERLAP TOP AND SIDES OVERLAP TOP AND SIDES OVERLAP B41 PSF B41 FRSF B41R MSF B41A MSF B41 RSF B41A FPDSF SIDE OVERLAP TOP OVERLAP SIDE OVERLAP TOP OVERLAP SIDE OVERLAP TOP OVERLAP SIDE OVERLAP TOP OVERLAP TOP OVERLAP SIDE OVER...

Page 11: ...fireplace DO NOT use wood sheetrock et cetera in this zone Top stand off brackets must be formed and attached prior to positioning fireplace into framed opening NOTE If installing trim kit assembly B41 FTK please refer to Section 4 3 Optional Trim Kit Assembly B41 FTK on page 17 before installing stand offs 1 Remove and save 4 screws securing stand of heat shields and stand of brackets on top of t...

Page 12: ... 717mm 41 1048mm 17 445mm 41 1048mm 13mm 41 1048mm 565 16 1431mm 283 16 716mm 6mm 3913 16 1012mm 13 331mm 13mm 17 445mm 41 1048mm TYPICAL VERTICAL INSTALLATION TOP VENT TYPICAL HORIZONTAL INSTALLATION TOP VENT 17 445mm 41 1048mm 13mm TYPICAL HORIZONTAL INSTALLATION REAR VENT TYPICAL VERTICAL INSTALLATION REAR VENT TYPICAL CORNER INSTALLATION TOP VENT DIMENSION SHOWN WITH LISTED DURAVENT ELBOW NOTE...

Page 13: ...g thickness and ireplace facing materials If using a hearth adjust the rough opening size as necessary to maintain minimum clearance requirements If masonry is to be used optional prepare the necessary foundation for the masonry load When masonry construction is to be used a lintel must be used over the top of the appliance to support the additional weight Figure 3 3 Finished Opening Dimensions SI...

Page 14: ...ce requirements NOTE Wall thimble products that comply with the required clearance to combustibles must be installed for all horizontal vent runs that pass through interior or exterior walls These wall thimble products may be insulated using unfaced insulation products listed as noncombustible per ASTM E 136 Follow vent pipe manufacturer s installation instructions for vent installation Flex pipe ...

Page 15: ...cing away from the ireplace 3 Secure the nailing langes to the ireplace with screws provided through the slots in nailing langes 4 Bend perforation on nailing lange until parallel with ireplace face Do not bend toward ireplace face 5 Position framing stud against the small stand of located on backside of nailing lange Secure with nails or screws When installed the nailing langes provide the minimu...

Page 16: ...N COMBUSTIBLE ZONE 54 in 1372mm MINIMUM FOR TOP VENTING MINIMUM HORIZONTAL VENT TERMINATIONS USE THE DIMENSION THAT PROVIDES THE MOST HEIGHT CLEARANCE TO COMBUSTIBLE CONSTRUCTION FOR YOUR VENTING INSTALLATION 1 38mm CLEARANCE TO COMBUSTIBLE MATERIAL ABOVE THE TOP SURFACE OF HORIZONTAL PIPE MUST BE MAINTAINED FOR EVERY VENTING CONFIGURATION SINGLE VERTICAL HEADER FIREPLACE ENCLOSURE FLOOR UNLIMITED...

Page 17: ...ws included in the ireplace components packet 3 If installed remove the top stand ofs 4 Install the top trim panel Align the holes in the top trim panel with the front holes in the stand offs and attach to ireplace top Secure with previously removed screws and screws included in ireplace components packet 5 If installed remove the nailing langes from the sides of the ireplace 6 Install side trim p...

Page 18: ... loosen but do not remove the 4 truss head screws located on the sides of the ireplace Raise the screen up slightly and out 4 4 2 Overlap Fit Hanging Installation Models B41 PSF B41 FRSF B41R MSF B41A MSF and B41A FPDSF 1 Center the screen front over the glass frame assembly allowing the screen front s mounting brackets to it inside the air openings 2 Align the notched tabs located on the back wit...

Page 19: ...xcess of psi 3 5 kPa For test pressures equal to or less than psi 3 5 kPa the appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve A listed and Commonwealth of Massachusetts approved in 13 mm tee handle manual shut of valve and lexible gas connector are to be connected to the in 13 mm control valve inlet If substituting for these components p...

Page 20: ...Over 7 12 to 8 12 1 5 0 46 Over 8 12 to 9 12 2 0 0 61 Over 9 12 to 10 12 2 5 0 76 Over 10 12 to 11 12 3 25 0 99 Over 11 12 to 12 12 4 0 1 22 Over 12 12 to 14 12 5 0 1 52 Over 14 12 to 16 12 6 0 1 83 Over 16 12 to 18 12 7 0 2 13 Over 18 12 to 20 12 7 5 2 27 Over 20 12 to 21 12 8 0 2 44 12 x H H LOWEST DISCHARGE OPENING APPROVED CAP APPROVED VENT PIPE ROOF PITCH x 12 H MINIMUM HEIGHT FROM ROOF TO LO...

Page 21: ... inlet to any other appliance 12 in 30 cm 9 in 23 cm K Clearance to mechanical air supply inlet 6 ft 1 83 m 3 ft 91 cm above if within 10 ft 3 m horizontally Massachusetts 10 ft 3 m L Clearance above paved sidewalk or paved driveway located on public property 7 ft 2 13 m M Clearance under veranda porch deck or balcony 12 in 30 cm 12 in 30 cm N Clearance between two horizontal terminations 12 in 30...

Page 22: ...vent exit will be reinstalled for the rear vent 7 1 1 Remove Top Vent Collars 1 2 3 1 2 3 7 1 2 Remove Back Vent Combustion Air Intake and Exhaust Collars REMOVE THE ATTACHMENT SCREW SECURING COVER REMOVE 4 SCREWS SECURING 6 168mm COMBUSTION AIR INTAKE COLLAR REMOVE 6 SCREWS SECURING 4 101mm EXHAUST COLLAR REMOVE ATTACHMENT SCREW SECURING THE BACK COVER PLATE REMOVE 4 SCREWS SECURING COMBUSTION AI...

Page 23: ...6 SCREWS PREVIOUSLY REMOVED INSTALL 6 168mm COMBUSTION AIR INTAKE COLLAR TO APPLIANCE REAR VERIFY GASKET IS IN PLACE SECURE WITH 4 SCREWS PREVIOUSLY REMOVED INSERT TABS ON REAR COVER PLATE INTO SLOTS AT THE REAR SECURE WITH 1 SCREW PREVIOUSLY REMOVED INSTALL EXHAUST COVER PLATE TO APPLIANCE TOP VERIFY GASKET IS IN PLACE SECURE WITH 6 SCREWS PREVIOUSLY REMOVED INSTALL COMBUSTION AIR INTAKE COVER PL...

Page 24: ...s installation manual for complete installation instructions Vent installation must conform with venting requirements and restrictions as outlined in this manual Provide a means for visually checking the vent connection to the appliance after the ireplace is installed A minimum of 1 in 25 mm clearance on all side of the vertical pipe must be maintained A minimum of 1 in 25 mm clearance on all side...

Page 25: ...t 6 1 mm Table 7 3 NG LPG Max Vertical Max Horizontal Combination Maximum Vertical Rise Maximum Horizontal Run Total Length 25 ft 7 6 m 25 ft 7 6 m 50 ft 15 2 m Maximum number of 90 elbows 4 Figure 7 2 NG LPG Top Vent Combination Venting V H TOP VENTING DIAGRAM VERTICAL HORIZONTAL TERMINATIONS A Stand of Brackets B Stand of Heat Shields C 90 Elbow D Termination Cap D C B A D C B A D B A VMIN HMIN ...

Page 26: ...aximum Vertical Terminations Horizontal to Vertical Venting Minimum Vertical Length Maximum Vertical Length 90 elbow 24 in 609 mm 50 ft 15 2 m Table 7 7 NG LPG Max Vertical Max Horizontal Combination Maximum Vertical Rise Maximum Horizontal Run Total Length 25 ft 7 6 m 25 ft 7 6 m 50 ft 15 2 m Maximum number of 90 elbows 4 Figure 7 3 NG LPG Rear Vent Combination Venting H V REAR VENTING DIAGRAM HO...

Page 27: ...erior sealant around outer edge of termination box A placing assembly through the wall pass through in exterior wall Place screws through the four holes B securing it in place 4 Form the 4 7 lexible aluminum pipes on termination kit 745 2 or 718 2 and if applicable on each extension kit 5 Gently pull 4 7 pipes down to the top of the ireplace or if applicable the extension kit IMPORTANT DO NOT stre...

Page 28: ...pring loaded latches securing the glass assembly at the bottom of the irebox 2 Pull the spring loaded latches out and down to release the bottom of the glass assembly 3 Life glass assembly up and of of the 2 tabs located at the top of the irebox 8 1 2 Install Glass Frame Assembly 1 Align the slots on top of the glass assembly over the tabs at the top of the irebox while lowering the bottom of the ...

Page 29: ...with the kit Log numbers are located on the bottom of each log Refer to the following instructions and illustrations for proper log placement 1 Position the ember panel in front of the burner 2 Align the holes in bottom of base logs BP1 to BP4 with the mounting pins on the burner Push logs down onto pins to seat 3 Align logs BP5 and BP6 with the notches on the base logs 4 Align logs BP7 and BP8 as...

Page 30: ...ield 10 Remove and save 8 screws securing the control board 11 Lift the control board out of the irebox being careful not to damage the sealing gasket underneath 8 3 2 Control Board Installation 1 Place control board in the irebox aligning the holes in the control board with the holes in the irebox bottom VERIFY SEALING GASKET IS IN PLACE 2 Secure the control board to the irebox using 8 screws pre...

Page 31: ...ut or remove the grounding prong from this plug 9 1 Electrical Specifications This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 9 2 Wiring Requirements The IFC System Module requires 120V of electricity and or batteries to operate Using ...

Page 32: ...th the halogen bulbs facing to the front of the ireplace Verify light lead wires are pulled to the left of the light bracket 6 Remove access plate on the control board located left of the pilot assembly 7 Install rubber grommet Lead wires on the light bar through the grommet 8 Connect light wires to the light lead wires on the IFC module Apply high temperature sealant around the grommet and wires ...

Page 33: ... the appliance will not operate follow the instructions To Turn Of Gas To Appliance and call your service technician or gas supplier OPERATING INSTRUCTIONS NOTE When this ireplace is initially lit condensation will appear on the glass This is normal in all gas ireplaces and will disappear after several minutes A paint smell will occur during the irst few hours of burning It is recommended to leave...

Page 34: ... position for remote control operation of the main burner and ireplace features 10 3 Reset the System for Manual Operation 1 Set the ON OFF rocker switch to OFF position 2 Press the red SWI button on the IFC module until it emits 3 beeps and an amber LED is illuminated 3 Within 5 seconds press the red SWI button again This will close synchronization with the remote control The pilot will automatic...

Page 35: ...imately 2 seconds move the switch to the ON position The ignition sequence will start again 10 6 1 2 Remote Control ON OFF Key 1 Press the remote control ON OFF key to turn the system OFF 2 After approximately 2 seconds press the ON OFF key again The ignition sequence will start again 10 6 1 3 Cycling Flame 1 Press the remote control down arrow key during lame adjustment mode to reduce the lame to...

Page 36: ...the standing pilot option The standing pilot will keep the irebox warm and establish a draft in the vent which allows the main burner to ignite with less air low disruption When the system is OFF the LCD screen will display the snowlake icon during the setup of either IPI or CPI mode To select the preferred pilot ignition feature 1 With the system in the OFF position press the mode key to index th...

Page 37: ... be set to a desired temperature to control a room s comfort level To activate this function 1 Press the thermostat key The LCD screen will display a temperature bulb graphic the room temperature and set temperature 2 To adjust the set temperature press the up or down arrow keys until the desired temperature is displayed on the LCD screen 10 8 7 2 Smart Thermostat The smart thermostat function wil...

Page 38: ...de Fan s will operate at previous setting There is no delay in start up or stop time 10 8 9 Accent Light Kit The light intensity can be adjusted through 6 levels 1 Press the mode key to index to the light icon 2 Press the up or down arrow keys to adjust the intensity level 3 A single beep will conirm reception of the command 10 8 10 Remote Control Low Battery Detection Remote control battery lifes...

Page 39: ...maximum recommended pressure settings 4 Turn of burner and pilot 5 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not over tighten 6 Relight pilot and burner Then reattach manometer to the inlet pressure tap A to verify the tap is completely sealed Manometer should read no pressure 11 1 2 Manifold Pressure Test 1 Light pilot 2 Loosen manifo...

Page 40: ... lift of the burner Table 11 3 Factory Set Venturi Openings Fuel Air Shutter Opening Natural Gas 1 8 in 3 mm LP Gas 5 8 in 16 mm 11 2 1 1 Venturi Adjustment NOTE If soot is present on the glass check log positioning before adjusting the venturi Logs must not block burner ports 1 Remove the safety barrier glass frame assembly and log set 2 Remove burner assembly 3 Loosen screw on burner venturi and...

Page 41: ...screws securing termination access panel located on the ireplace bale 4 Bend the tabs on the restrictor included in ireplace components packet to approximately 80 angles This will create tension when the restrictor is inserted into the exhaust pipe 5 Insert restrictor into the 4 in 102 mm exhaust pipe with the tabs pointing towards you 6 Reinstall termination access panel Insert the panel tabs int...

Page 42: ...it No LP propane gas in tank Check LP propane tank Reill if necessary Low gas pressure Consult a plumber or a gas supplier Can be caused by situations such as a bent line too narrow diameter or pipe or a low line pressure Pilot lame not making contact with the lame rectiication sensor on the pilot assembly Verify the pilot lame envelopes the top of the lame sensor and extends far enough onto burne...

Page 43: ...d to be opened slightly to allow more air into the gas mix Refer to Section 11 2 1 Burner Venturi on page 40 Incorrect vent cap installation Adjust if necessary Vent cap blockage Remove debris if necessary Improper pitch on horizontal venting in 6 mm rise per foot 30 cm is required on horizontal venting Flame burns blue and lifts of burner Improper venturi setting Venturi air shutter may need to b...

Page 44: ... Service Person Frequency Every 6 months Action Disconnect the fans from electrical current and vacuum The bearings are sealed and require no oiling 13 3 Vent System NOTE If the vent air intake system is disassembled for any reason reinstall per instructions provided with installation Refer to Section 7 0 Venting on page 22 Performed by Qualiied Service Person Frequency Annually Action Examination...

Page 45: ... Assembly LPG 700 551 1 Conversion Kit NG NCK B41L SB Transmitter Remote Control 700 408 Conversion Kit LPG LCK B41L SB Pilot Oriice NG 62 700 166 Burner Assembly B41L 135A LOG SET 8 Piece Log Set B41 500 Ember panel B41 900E BP1 Log B41L 1 BP2 Log B41L 2 BP3 Log B41L 3 BP4 Log B41L 4 BP5 Log B41L 5 BP6 Log B41L 6 BP7 Log B41L 7 BP8 Log B41L 8 Rock Wool Embers 900 REMB GLASS AND GLASS GASKET 36 x ...

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Page 47: ...ussong Manufacturing Co Inc s behalf any additional obligation of liability connected with the unit It is expressly agreed and understood that this warranty is Hussong Manufacturing Co Inc s sole obligation and purchaser s exclusive remedy for defective ireplace equipment Hussong Manufacturing Co Inc shall not be liable for any consequential incidental or contingent damages whatsoever The foregoin...

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Page 49: ...he defective component s It is expressly agreed and understood that this Lifetime Warranty is Hussong Manufacturing Co Inc s sole obligation and original purchaser s exclusive remedy for defective ireplace equipment Hussong Manufacturing Co Inc shall not be liable for any consequential incidental or contingent damages whatsoever other than those incurred by Hussong Manufacturing Co Inc to repair o...