Krownlab Baldur, Installation Instructions Manual

Page 1: ...L D U R O D E N C O N F I G U R AT I O N BY PA S S I N G D O O R S M O U N T G L A S S M O U N T I N S TA L L AT I O N I N S T R U C T I O N S Product is covered by U S patents For more information visit www krownlab com ...

Page 2: ...ll bit for multiple track systems 15 64 for soft wood blocking 1 4 drill for hard wood blocking T O O L S F O R D R I L L I N G A N D C U T T I N G T R A C K Miter saw and carbide toothed blade 1 2 or 11 16 metal drill bit 11 16 holes provide full 1 4 adjustment in any direction M AT E R I A L S Blue painters tape Pencil or other non permanent marking tool Glass panels fabricated for your project ...

Page 3: ... stop assembly Trolley kit Glass bushing Glass door guide kit S Y S T E M O P T I O N S A N D A D D I T I O N S Track shim kit Perpendicular wall fitting kit Go to our website for a complete range of door pulls and locks Seal kit Fin seal Edge seal Door bottom seal Illustration is based on Baldur Rear track assembly Front track assembly Door stop kit ...

Page 4: ...later On the wall mark the middle of the opening This will be where the track is centered Determine and mark the locations of all mounting points along the track centerline Krownlab hardware requires a structural wall to function properly and safely Each mounting point must engage an appropriate amount of structural material Wood or metal framed walls must have 3 of solid blocking secured to studs...

Page 5: ...insert for 5 8 drywall 1 2 6 L I N K M U LT I P L E T R A C K S Track connector washer plate 2 Track Connectors are included with multiple track systems to keep the tracks in alignment Skip to the next step for single track installations 4 Butt tracks end to end as they will be installed on your wall Using the track connector washer plate centered over the seam between the tracks as a template mar...

Page 6: ...r lag into soft wood blocking 1 4 for hardwood Determine which components are needed to set desired wall clearance using the formula and table below DESIRED CLEARANCE PANEL DISTANCE PANEL THICKNESS DETERMINE DE S I RE D WALL CL EA RA NCE 9 1 Optional track stand off 3 16 Panel distance Desired clearance Optional panel spacer Required 1 4 track stand off Panel distance Optional 3 4 track stand off ...

Page 7: ...the fitting Once complete resume the next step in these instructions Perpendicular wall fitting for framed walls Perpendicular wall fitting for glass walls Temporarily slide one door stop to each end of the rear track Snug but do not tighten the stops yet 10 ATTACH DO O R STO P S TO REA R TRACK 1 If installing Premium Door Stops reference those installation instructions in parallel ...

Page 8: ...e track was completed in the previous step Proceed to the next step in these instructions 13 MOUNT REA R TRACK TO WAL L Slide springs to the ends of track but keep 1 away from holes to prevent clamping a spring under track washer plate Evenly space springs along the length of track to ensure the cover is well retained Ensuring that the black plastic track cap faces up loosely install one end of yo...

Page 9: ...ar on some components Krownlab s warranty does not cover wear caused by improper installation 15 OPTIONAL STE P I N STALL TRACK SHIMS Optional track stand off Insert shims from below 2 1 2 Do not use shims with the purpose to extend the track standoff distance Snug but don t yet tighten each track fastener starting at the center and moving toward the ends For maximum adjustability start by positio...

Page 10: ...s easier door guide installation in step 21 Ø 5 8 0 1 32 Confirm the track has been leveled shimmed and all mounting points have been securely fastened Inspect each track spring to ensure they are not interfering with the mounting hardware and evenly spaced along the length of the track Install 1 2 socket onto a torque wrench and torque the track bolts to 120 inch lbs 10 ft lbs Carefully reattach ...

Page 11: ...one safety stop on the trolley post Ensure the safety stop is fully seated and properly aligned so this half of the post is completely covered by the safety stop Slide the second safety stop over the other side of the post Ensure that both safety stops are aligned and fully seated Thread provided screws into both sides of the safety stops using a 2 Phillips Screw Driver and lightly tighten Repeat ...

Page 12: ...ening the set screws at the bottom of each trolley with a 1 8 allen wrench Trolleys are shipped in the up position After the panel height has been adjusted tighten the trolley screws by hand with a 5 32 allen wrench on the backside of the panel Insert a 5 32 hex bit into a 1 4 socket on a torque wrench and torque trolley screws to 108 inch lbs 9 ft lbs If additional vertical adjustment is required...

Page 13: ...figuration No perpendicular wall fittings follow the steps below for each end Perpendicular wall fitting on one end follow the steps below for the opposite end Perpendicular wall fittings on both ends the track was completed in the previous step Proceed to the next step in these instructions Temporarily slide one door stop to each end of the front track Snug but do not tighten the stops yet 22 ATT...

Page 14: ...loosely install the middle mounting point 1 3 4 2 2 3 4 Snug but don t yet tighten each track fastener starting at the center and moving toward the ends For maximum adjustability start by positioning the washer plate in the center neutral position Be sure to account for sloped or uneven floor when setting track height Use the Tru Level System to make sure track is level adjust the position of the ...

Page 15: ... STO P S 1 2 5 3 4 3 Not following the above instructions can cause a hazardous condition Installation with both screws is mandatory If installing Premium Door Stops reference those installation instructions in parallel SECURE FRONT TR ACK TO REA R TRACK 26 Confirm the track has been leveled shimmed and all mounting points have been securely fastened Inspect each track spring to ensure they are no...

Page 16: ...ening the set screws at the bottom of each trolley with a 1 8 allen wrench Trolleys are shipped in the up position After the panel height has been adjusted tighten the trolley screws by hand with a 5 32 allen wrench on the backside of the panel Insert a 5 32 hex bit into a 1 4 socket on a torque wrench and torque trolley screws to 108 inch lbs 9 ft lbs If additional vertical adjustment is required...

Page 17: ...ding the door stop so that it touches the safety stop of the nearby trolley Verify that the door guide is properly engaged in the fully open and fully closed positions Tighten the door stops in place by hand with a 3 16 allen wrench Confirm locations haven t shifted while tightening Adjust if needed Repeat the process with the other door Insert a 3 16 hex bit into a 1 4 socket on a torque wrench a...

Page 18: ... oil e g SHC 630 Synthetic Gear and Bearing Oil by Exxon Mobil Corp www mobil com Chemicals This product contains elastomers polymers adhesives and special finishes Chemicals must be checked for compatibility before using on product Never use ammonia based cleaners or anaerobic thread lockers on or near product Cleaning To clean any time after installation use a clean and dry non abrasive lint fre...