KTM 2015 125 SX EU, Setup Instructions

Page 1: ...SETUP INSTRUCTIONS 2015 125 SX EU 125 SX US 150 SX EU 150 SX US 250 SX EU 250 SX US 250 XC EU US 300 XC EU US Art no 3213192en ...

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Page 3: ...he right to modify or delete technical specifica tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options deviations from illustrations and descriptions misprints and other errors The ...

Page 4: ...page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Denotes a voltage measurement Denotes a current measurement Denotes a resistance measurement 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Identifies a proprietary name Name Identifies a prot...

Page 5: ...ort damage B02008 10 Package 12 Remove the box and the plastic packaging Info An assistant prevents the motorcycle from falling over To avoid damaging the motorcycle during the setup leave the protective film on the vehicle until you have finished Remove the separate enclosure and unpack it Check that the scope of supply is complete on the basis of the enclosed packing list Have a lift stand avail...

Page 6: ...bar holders in the required position Mount and tighten screws Guideline Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and right handlebar holders evenly B02178 01 Position the handlebar Info Make sure the cables and wiring are positioned correctly Position the handlebar clamps Mount and tighten the screws evenly Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf f...

Page 7: ...ry Only charge in well ventilated rooms In the event of skin contact rinse with large amounts of water If battery acid gets in the eyes rinse with water for at least 15 minutes and contact a physician Fill the battery Info Read the notes in the battery package Recharge the battery p 8 Install the battery p 9 B02182 01 Unpack and mount the KTM PowerParts included in the delivery optional Info Read ...

Page 8: ... insert plug in stand into the left side of the wheel spindle Info Remove the plug in stand before riding 401943 10 All XC models Remove the motorcycle from the lift stand Remove the lift stand To park the motorcycle press side stand to the ground with your foot and lean the motorcycle on it Info When you are riding the side stand must be folded up and secured with the rubber band 3 3 Installing t...

Page 9: ...down hard on the fork several times to align the fork legs Tighten screws Guideline Screw fork stub M8 15 Nm 11 1 lbf ft 3 4 Installing the front fender B02097 10 Main work Position the front fender Mount and tighten screws and Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the start number plate p 7 3 5 Installing the start number plate L00948 10 Position the start ...

Page 10: ... clothing and goggles Avoid contact with battery acid and battery gases Keep sparks and open flames away from the battery Only charge in well ventilated rooms In the event of skin contact rinse with large amounts of water If battery acid gets in the eyes rinse with water for at least 15 minutes and contact a physician Warning Environmental hazard The battery contains elements that are harmful to t...

Page 11: ...h on the battery charger Battery charger 58429074000 You can also use the battery charger to test rest potential and start potential of the battery and to test the alternator With this device you cannot overcharge the bat tery Info Never remove lid Charge the battery with a maximum of 10 of the capacity specified on the battery housing Switch off the charger after charging Disconnect the battery G...

Page 12: ...ed areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated with fuel Store fuel properly in a suitable canister and keep away from children Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to get into the ground water the ground or the sewage system B02071 10 All SX models...

Page 13: ... contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated with fuel Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to get into the ground water the ground or the sewage system Switch off the engine Open the filler cap p 10 400382 10 Fill the fuel tank with fu...

Page 14: ...f ft Screw chain sliding piece M8 15 Nm 11 1 lbf ft Screw engine brace M8 33 Nm 24 3 lbf ft Loctite 2701 Screw fork stub M8 15 Nm 11 1 lbf ft Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Screw handlebar clamp M8 20 Nm 14 8 lbf ft Screw side stand attachment M8 45 Nm 33 2 lbf ft Loctite 2701 Screw subframe M8 35 Nm 25 8 lbf ft Loctite 2701 Screw top steering stem M8 17 Nm 12 5 lbf ft ...

Page 15: ...ified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 Super unleaded 95 octane mixed with 2 stroke engine oil 1 60 Standard classification DIN EN 228 JASO FD p 15 1 60 Mixture ratio 1 60 Engine oil 2 stroke p 13 Super unleaded ROZ 95 RON 95 PON 91 p 13 Recommended supp...

Page 16: ...6 AUXILIARY SUBSTANCES 14 Long life grease Recommended supplier Motorex Bike Grease 2000 ...

Page 17: ...ification for a 2 stroke engine oil that was specifically developed for the extreme demands of racing Thanks to first rate synthetic esters and specially designed additives superb combustion is achieved even under extreme operating conditions ...

Page 18: ... 3213192en 3213192en 06 2014 KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...