KTM Freeride 350 AUS, Setup Instructions

Page 1: ...SETUP INSTRUCTIONS 2014 Freeride 350 EU Freeride 350 AUS Art no 3213148en ...

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Page 3: ...ht to modify or delete technical specifica tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options deviations from illustrations and descriptions as well as misprints and other errors...

Page 4: ...page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Denotes a voltage measurement Denotes a current measurement Denotes a resistance measurement 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Identifies a proprietary name Name Identifies a prot...

Page 5: ... to at the relevant passages Info The vehicle has various information and warning labels at prominent locations Do not remove information warning labels If they are missing you or others may not recognize dangers and may therefore be injured 2 3 Degrees of risk and symbols Danger Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate m...

Page 6: ... motorcycle from falling over 402050 01 Together with an assistant take the vehicle off the palette Position the vehicle on a lift stand Check the vehicle for transport damage B01161 01 Package 12 Remove the box and the plastic packaging Info An assistant prevents the motorcycle from falling over To avoid damaging the motorcycle during the setup leave the protective film on the vehicle until you h...

Page 7: ... Mount and tighten screws Guideline Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and right handlebar holders evenly B01164 01 Position the handlebar Info Make sure the cables and wiring are positioned correctly Position the handlebar clamps Mount and tighten the screws evenly Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft Info The markings on the handlebar...

Page 8: ...ctrical compartment Disconnect the plug in connector from the main wiring harness Connect the plug in connector of the turn signal wiring harness with the plug in connector of the main wiring harness B01176 01 Position the turn signal wiring harness against the main wiring harness and secure with cable binders Info The routing of the wiring harness is shown in the figure Mount the electrical compa...

Page 9: ...plate holder with the license plate lamp turn signals and reflec tor Connect the electrical components Connect the plug in connector of the right turn signal with the connector marked green on the wiring harness Connect the plug in connector of the left turn signal with the connector marked red on the wiring harness B01173 01 Warning Risk of injury Battery acid and battery gases cause serious chem...

Page 10: ...elivery optional B01172 01 Mount the mirror clamps on both sides B01171 01 Mount and tighten the rear mirror on both sides Position all controls in their exact positions on the handlebar Tighten all screws Refuel p 18 Print out the current PDI form found on KTM DEALER NET and perform the delivery inspection ...

Page 11: ...stand down to the ground with your foot and rest the motorcycle on it Info While riding the side stand must be folded up and secured with the rubber band 4 3 Installing the shock absorber B01053 11 Main work Push splash protector to the side and position the shock absorber Mount and tighten screw Guideline Screw top shock absorber M12 80 Nm 59 lbf ft Loctite 243 Mount and tighten screw Guideline S...

Page 12: ...of the spacers Long life grease p 22 Insert the spacers B01044 11 Position the front wheel and insert the wheel spindle The brake linings are correctly positioned Mount and tighten screw Guideline Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Activate the hand brake lever multiple times until the brake linings are in contact with the brake disc Remove the motorcycle from the lift stand p 9 P...

Page 13: ...he skin eyes or clothing Do not breathe in the fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated with fuel Store fuel properly in a suitable canister and keep away from children Preparatory work...

Page 14: ...ds when warm and may emerge if overfilled Follow the instructions on refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Fuel must not come into contact with the skin eyes or clothing Do not breathe in the fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If f...

Page 15: ...he fuel line clogs the injection valve Remove the wash cap set Lubricate the O ring and connect plug in connection of the fuel line Info Route the cable and fuel line at a safe distance from the exhaust system Finishing work Lock the seat p 11 4 9 Checking the throttle cable routing Preparatory work Fold the seat up p 10 Remove the fuel tank p 11 B01080 10 Main work Check the throttle cable routin...

Page 16: ...e type of charge are very important for the service life of the battery Rapid recharging with a high charging current shortens the battery s service life If the charging current charging voltage and charging time are exceeded electrolyte escapes through the safety valves This reduces the battery capacity If the battery is depleted from starting the vehicle repeatedly the battery must be charged im...

Page 17: ...cian B01102 10 Switch off all power consumers and switch off the engine Remove screw Remove fastening plate B01103 10 Remove the battery from the battery compartment Disconnect negative cable from the battery Pull back positive terminal cover and disconnect the positive cable from the battery 4 12 Installing the battery B01104 10 Position the positive cable and mount and tighten the screw Guidelin...

Page 18: ...en screws Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Info Make sure the holding lugs engage in the headlight mask 4 14 Refitting the headlight mask with the headlight 602812 11 Main work Connect connector of the headlight and turn signals B01041 11 Position the headlight mask and fix it with the rubber band Info Make sure that the holding lugs engage in the fender Position the brake li...

Page 19: ...to increase the headlight range turn counterclockwise to reduce the headlight range A change in weight on the vehicle may require a correction of the headlight range 4 17 Opening the filler cap Danger Fire hazard Fuel is highly flammable Never refuel the vehicle near open flames or burning cigarettes and always switch off the engine first Be careful that no fuel is spilt especially on hot vehicle ...

Page 20: ...Danger of poisoning Fuel is poisonous and a health hazard Fuel must not come into contact with the skin eyes or clothing Do not breathe in the fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated w...

Page 21: ...ain work Fill the fuel tank with fuel up to measurement Guideline Measurement of 30 mm 1 18 in Total fuel tank capacity approx 5 5 l 1 45 US gal Super unleaded ROZ 95 RON 95 PON 91 p 21 Finishing work Close the filler cap p 18 Lock the seat p 11 ...

Page 22: ...1 1 lbf ft Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Screw fuel tank M8 15 Nm 11 1 lbf ft Loctite 243 Screw handlebar clamp M8 20 Nm 14 8 lbf ft Screw side stand attachment M8 25 Nm 18 4 lbf ft Loctite 243 Screw subframe M8 30 Nm 22 1 lbf ft Loctite 243 Screw top steering stem M8 17 Nm 12 5 lbf ft Loctite 243 Screw top triple clamp M8 22 Nm 16 2 lbf ft Engine bracket screw M10 60 ...

Page 23: ...8 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 ...

Page 24: ...7 AUXILIARY SUBSTANCES 22 Long life grease Recommended supplier Motorex Bike Grease 2000 ...

Page 25: ... 3213148en 3213148en 01 2014 KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...