Kunzle ARIES, User & Maintenance Manual

Page 1: ...1 ARIES WOOD SANDER USER MAINTENANCE MANUAL ...

Page 2: ... operating the machine should understand how to use and operate it before starting it up Keep this manual for future reference This manual is an ENGLISH translation of the original version in Italian For a new manual contact Kunzle Tasin S r l REGISTERED HEADQUARTERS Via Circonvallazione est 2 6 27023 Cassolnovo PV Italy OPERATIONAL HEADQUARTERS Via Cajkovskij 14 20092 Cinisello Balsamo MI Italy T...

Page 3: ...iance with safety measures and warnings 13 Instructions on correct machine use 13 Machine specifications 15 Machine warnings 16 Prohibited use 16 Starting the machine 16 Machine adjustment procedures 19 Procedures for centring the abrasive belt 19 Adjusting sanding pressure 20 Wall edge castor 20 Wheel adjustment on a surface parallel to the axis of the drum 21 Routine maintenance to be performed ...

Page 4: ...on the machine or in this manual WARNING means Failure to comply with WARNING notices on the machine or in this manual may result in injury to the operator or other people Read and comply with all WARNING notices on the machine or in this manual CAUTION means Failure to comply with CAUTION notices on the machine or in this manual may result in injury to the operator or other people Read and comply...

Page 5: ... for dry use only and must not be used or kept outside in wet conditions Store the machine in a dry building otherwise the machine could be damaged Storage temperature from 20 C to 50 C Transporting and handling the machine Transport with one person WARNING The machine is heavy therefore remove the motor and handle unit before it is transported Ask for assistance to transport the three parts The m...

Page 6: ...nd remove the belts 4 Once the nut has been loosened pos 3 fig A turn it towards the inside of the machine until the hollow washers positioned on the motor support spindle come out of their support housings 5 Remove the motor and take it to the work area 6 After lowering the lever pos 4 fig A lift the tube pos 5 and release the bar pos 6 from the cylinder pos 8 ...

Page 7: ...ransporting the machine with two people proceed as follows 1 One operator should clasp the handle grip and 2 the second holding the hub of the belt guide pos 1 fig A should lift the machine WARNING This equipment is not to be used by anyone children included with physical or mental disabilities or anyone without the relevant experience and knowledge unless they have received instructions on using ...

Page 8: ...ble for the dry sanding of wood floors Any other use without the consent of the manufacturer is prohibited Do not use on wet floors See Prohibited Uses on page 16 Keep hands and clothing away from moving mechanical parts The work area is protected via the base frame and the mobile cover on the abrasive drum Machine data plate The following information can be found on the machine data plate 1 Machi...

Page 9: ...ng transportation To re assemble the machine following transportation proceed as follows 1 Open the belt guard 2 Position the motor in its housing 3 Secure the motor by tightening the knob pos 3 Fig A 4 Fit and stretch the belts 5 Close the belt safety guard 1 by tightening the relevant screw 2 ...

Page 10: ...w pos 7 fig A photo 1 and the Allen nut marked with the yellow arrow in photo 2 The vacuum cleaner belt must have a 8 mm stretch with a centre load of 18 2N The belt tension can be adjusted using the belt tightener 1 2 HAZARD Using the machine when not fully assembled may cause injury or damage to people or objects Do not use the machine when it is not fully assembled Keep all fittings tightly clo...

Page 11: ... shocks use a circuit protected with a differential cut out switch WARNING Tampering with the earthing plug in any way may result in death from electrocution Do not cut remove or break the earthing plug If the socket does not match the plug consult a qualified electrician HAZARD If the machine is used with a damaged plug or power supply cable death may occur from electrocution If cables or plugs a...

Page 12: ...g unattended when it contains sawdust Do not empty the contents of the dust bag above a fire Recommendations on prevention measures for users Personal safety measures WARNING Sawdust can spread through the air and be inhaled when using the sander Always wear a dust mask when using the sanding equipment WARNING The eyes and or body may suffer injury if personal safety clothing is not used Always we...

Page 13: ...before sanding surfaces HAZARD Serious damage may occur if the power supply circuit trips repeatedly or is undersized Have the fuses safety circuit and power supply line checked by an authorised electrician HAZARD Performing maintenance and or repairing the machine when it is not fully disconnected from the power supply may cause death due to electrocution Disconnect the power supply before carryi...

Page 14: ...azardous situations for the operator and or machine Understand when these conditions may be present Removing safety features could cause death or physical injury Take all steps necessary to instruct personnel who may use the machine Report any damage on the machine or incorrect operation immediately 1 Keep hands and clothes away from rotating parts 2 Keep hands on the handle when the motor is oper...

Page 15: ...ls Ø 80 mm replaceable Bearings lifetime lubricated ball bearings Drum pressure adjustment infinite adjustment Noise level IEC 60704 1 continuous weighted sound pressure level A measured at a distance of 0 4 m from the handle and a height of 1 5 m from the ground 86 dB A max Vibration weighted value of the mean square deviation of the acceleration 1 45 m m s2 Machine dimensions assembled 960 x 360...

Page 16: ... sit astride the machine when it is operating CAUTION Work surfaces may be seriously damaged if the machine is left turning on one point while the tool is in contact with the surface To avoid damaging the surface approach the cutting line carefully Do not stop when lowering and raising the equipment keep moving at constant speed Starting the machine To start the machine proceed as follows 1 Become...

Page 17: ... 7 Insert the abrasive belt ensuring it protrudes approximately 2 mm from the rubber drum area but runs along the inside of the tensioning unit 8 Tension the drum using the drum tensioning lever WARNING Only use 750x203 mm abrasive belts 9 Connect the plug to the socket 10 Ensure the lever pos 4 fig A is lowered and the drum is raised from the floor ...

Page 18: ...otor has reached a sufficient rotation speed 4 Release the knob on the switch which will automatically return to work position 1 12 Observe the operation of the abrasive belt To adjust belt position follow the PROCEDURES FOR CENTRING THE ABRASIVE BELT pg 19 13 Close the abrasive cover pos 11 fig B 14 After lowering the lever pos 4 fig A commence sanding 15 To stop the machine turn the knob of the ...

Page 19: ... up operations described above Machine adjustment procedures Procedures for centring the abrasive belt The belt centres automatically on starting the motor WARNING The belt is positioned correctly when it runs along the inside of the tensioning drum A it protrudes approximately 2 mm outside the rubber drum B Procedures for centring the abrasive belt When first fitted the belt may be in the wrong p...

Page 20: ...knob anti clockwise to increase drum pressure on the floor Wall edge castor A support with a free castor has been fitted to avoid damage to the skirting board or wall when sanding along the wall WARNING The wall edge castor is correctly positioned when the machine is approximately 8 mm away from the wall with the castor up against it Before starting work position the castor correctly by unscrewing...

Page 21: ...rum does not rest fully on the surface and only sands at one part emphasising marking on the floor In this case the drum and wheels must be positioned parallel to the surface to be sanded by varying the height of the cam wheel To adjust proceed as follows 1 Turn the machine over 2 With the tool provided with the machine check how much the fixed wheel protrudes 3 Loosen the nut pos 16 fig F 4 Turn ...

Page 22: ... working condition the following items must be checked and serviced regularly Sawdust chamber for the user Hoover the sawdust chamber regularly Drums for the user Check the outer surface of the drum regularly Remove any dirt Wheels for the user Remove dirt from the machine unit and wheels regularly Dirt may cause uneven sanding ...

Page 23: ... used a Disposable paper bags in packs of 3 P N 6300030142 along with the bag holder P N 2999940049 The limit for use is 1 3 of the total capacity b Remote control industrial vacuum cleaner with tube with maximum length of 10 metres Belt tension for the user Check belt tension regularly For adjustment procedures see page 10 of this manual If the belt is excessively worn it must be replaced CAUTION...

Page 24: ...rwise the belt 1 will operate on the bottom 3 of the pulley itself WARNING Pulleys with sunken grooves cause the belts to slip and the correct power will not be transferred to the drum suction pipe For example this situation can easily occur if the machine loses power during operation They should therefore be replaced Spare parts Always use K T spare parts Failure to use K T spare parts or repairs...

Page 25: ...y abrasive Replace the abrasive Drum surface dirty or faulty Clean correct replace the rubber coated drum Incorrect wheel adjustment Correct the wheel position Insufficient dust collection Dust bag more than 1 3 full Empty the bag Dust bag dirty or with blocked pores Shake out the dirt and wash the bag Vacuum ducts and or obstructed pipes Clean air ducts Motor does not start Faulty switch Contact ...

Page 26: ... 12100 methodology Part 1 Machine safety basic concepts general design principles Technical principles and EN ISO 12100 specifications Part 2 Machine safety electrical machine equipment Part 1 General rules EN 60204 1 Safety of domestic equipment and similar General rules EN 60 335 1 Special standards for equipment to treat and clean flooring for industrial and general use EN 60 335 2 67 Electroma...

Page 27: ...power supply is included attach the small label to the back of the power supply Entsorgung von Ausschusselektrogeräten durch Benutzer in privaten Haushalten in der EU Dieses Symbol auf dem Produkt oder dessen Verpackung gibt an dass das Produkt nicht zusammen mit dem Restmüll entsorgt werden darf Es obliegt daher Ihrer Verantwortung das zum Verschrotten bestimmte Gerät an einer für die Entsorgung ...

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