Kurt KH4-50, Operator'S Manual

Page 1: ...1 KH4 50 CRIMPER OPERATORS MANUAL WITH ACTTM CONTROLLER ...

Page 2: ... CRIMPER CRIMPER CAN PRODUCE 340 TONS OF FORCE KEEP BOTH HANDS AWAY FROM PINCH POINTS CONSULT HOSE AND FITTING MANUFACTURERS SPECIFICATIONS FOR CORRECT MACHINE SETTINGS AND CRIMP MEASUREMENTS ALWAYS WEAR EYE PROTECTION KH4 50 Manual with ACTTM Controller Revised 08 20 2014 ...

Page 3: ...3 TABLE OF CONTENTS OPTIONAL EQUIPMENT Hydraulic Die Storage Rack ...

Page 4: ...COMPONENT PARTS IDENTIFICATION CRIMPER HEAD OIL FILLER CAP MASTER POWER SWITCH OIL LEVEL SIGHT GLASS TANK DRAIN PORTS FOOT SWITCH PLUG IN PORT ACTTM CONTROL PANEL SEE SEPARATE PAGE TRANSDUCER FOOT SWITCH ...

Page 5: ...5 CRIMPER SPECIFICATIONS INITIAL SET UP FAN START BUTTON START BUTTON ...

Page 6: ...6 HYDRAULIC DIE INSTALLATION The KH4 50 If a problem occurs contact Customer Service for additional assistance ...

Page 7: ...7 HYDRAULIC DIE INSTALLATION Continued ...

Page 8: ...ing a suitable saw cut the hose square and to the proper length 5 Coat the coupling with ap propriate hose assembly lubricant to ease hose insertion Insert the hose until it bottoms out in the coupling shell 6 To insure that the hose is bottomed out in the coupling mark the insertion depth on the hose before inserting it into the coupling see figure below 7 The most effective method for insertion ...

Page 9: ...UNCTION CYCLE STOP NOTE IF THE CRIMPER IS IN MANUAL MODE THE GREEN OPEN CLOSE BUTTONS WILL OPEN AND CLOSE THE CRIMPER HEAD IF THE CRIMPER IS IN AUTO MODE THE BUTTONS FUNCTION AS CYCLE START AND CYCLE STOP BUTTONS IF THE CRIMPER IS IN SEMI AUTO MODE PRESSING THE FOOT SWITCH OR THE CLOSE BUTTON WILL CLOSE THE CRIMPER HEAD AND RELEASING WILL HALT THE CLOSING ACTION Patent No 7 383 709 ...

Page 10: ...10 ACTTM CONTROLLER OVERVIEW ...

Page 11: ...11 ACTTM CONTROLLER MANUAL MODE While the ACTTM crimper has the ability to perform a number of fully automatic functions manual operation is also possible ...

Page 12: ...12 ACTTM CONTROLLER MANUAL MODE Continued ...

Page 13: ...13 ACTTM CONTROLLER OPERATION ...

Page 14: ...14 ACTTM CONTROLLER OPERATION 14 ...

Page 15: ...15 ACTTM CONTROLLER OPERATION 15 ...

Page 16: ...16 ACTTM CONTROLLER OPERATION 16 ...

Page 17: ...17 ACTTM CONTROLLER OPERATION ...

Page 18: ...18 ACTTM CONTROLLER MEMORY RESET ...

Page 19: ...19 AccuStopTM COUPLING STOP OPTIONAL ...

Page 20: ...nt Flange Bolts Periodically every 6 12 months depending upon usage the front flange bolt torque should be checked The correct torque is 332NM 245 Ft Lbs This specific style of grease gun fitting must be used to lubricate the KH4 50 ...

Page 21: ...21 TROUBLESHOOTING ...

Page 22: ...22 COMPONENT PARTS BREAKDOWN DETAIL A A 42 43 38 39 36 44 4 17 21 22 23 6 28 29 30 15 15 14 32 32 45 25 24 19 18 2 5 3 26 27 46 13 12 10 11 16 32 31 32 20 34 35 37 33 40 41 1 7 8 9 ...

Page 23: ...68 19 1 Assembled Manifold Block 102523 20 1 CC 60 Head Assembly 102800 21 1 CC 450 Head Assembly 102513 22 1 CC 38 Head Assembly 102594 23 4 M8 Internal Tooth Lock Washer 91106A131 24 4 M8 x 40mm Hex Bolt 91310A542 25 1 CC Tower w Touch Panel 102633 26 4 1 4 20 x 1 2 SHFCS 92323A512 27 1 Front Electrical Cover Panel 102302 28 1 50 Amp Disconnect Switch 103050 29 1 63 Amp Disconnect Switch 103051 ...

Page 24: ...l Jack W Nut 103874 4 1 1 2 NPT Cord Grip 69915K57 5 10 10 Sheet Metal Screw 90935A240 6 1 USB Connector 103792 7 1 USB Cable 4974T7 8 1 Receptacle 6897K38 9 1 Touch Panel Housing Assembly 102508 BT 10 1 6 Touch Screen Text Panel EA7 S6M R 11 2 Green Push Button 101545 GREEN 12 1 Emergency Stop Button 101545 RED 13 10 11 3 2 5 1 7 10 11 4 9 12 13 12 COMPONENT PARTS BREAKDOWN ...

Page 25: ...43 03 8 1 8cc Gear Pump 101713 9 1 11cc Gear Pump 101542 10 1 14cc Gear Pump 102992 11 2 3 8 Washer 98023A31 12 2 3 8 Lock Washer 91102A031 13 2 3 8 16 x 1 1 4 Bolt 92865A626 14 1 3 4 Shaft Coupling 101543 02 15 1 Flange Gasket 101539 01 16 1 8 JIC 37 M to 12 SAE Adapter 6400 8 12 17 1 8 JIC 37 M to 10 SAE Adapter 6400 8 10 18 1 2 3 15 8 7 4 16 5 6 17 9 10 11 18 12 13 14 FINAL ASSEMBLY PART NUMBER...

Page 26: ... 92865A581 5 16 18 X 1 Hex Bolt 8 6 95462A030 5 16 18 Hex Nut 8 7 101754 Crimper Table Top 1 8 101242 99MM Die Holder 16 8 101243 84MM Die Holder 16 9 91255A535 1 4 20 X 3 8 BHCS 64 OPTIONAL Crimper Table Assembly 101755 Item Part Number Description Qty 3 4 6 9 8 7 2 3 5 2 1 3 4 6 5 3 COMPONENT PARTS BREAKDOWN ...