Kurtz Ersa HR 100 A, Operating Instructions Manual

Page 1: ...Ersa Rework System HR 100 A Operating Instructions ...

Page 2: ...0A 0IRHR100A 14 5 1 2 Hybrid Rework System HR100A with heating plate 0IRHR100A HP 14 5 2 Control elements displays and connections 15 5 2 1 Front view of base station 15 5 2 2 Rear view of base station 16 5 2 3 The Hybrid Tool 17 5 3 Placing and connecting the device 17 5 4 Switching on 18 5 5 Firmware 18 6 Description of function 19 6 1 Notes on operation 19 6 1 1 Base station 19 6 1 2 Hybrid too...

Page 3: ...re monitoring Hybrid Tool 32 6 2 Changing a Hybrid adaptor 33 6 3 Working with the Hybrid Tool 35 6 3 1 Soldering and desoldering 35 6 3 2 Using the vacuum pipette 37 6 4 Working with tool holder 38 6 4 1 Soldering and desoldering 38 6 5 Connecting a PC 39 6 6 Sensitive components 40 6 7 Brief instructions 41 7 Treatment of faults 42 7 1 General faults 42 7 2 Other faults 42 7 3 Table of error cod...

Page 4: ... to its optimal heat transfer this technology is most suitable for all SMT Rework processes Three modes of operation enable optimal adaptation to the required purpose of use Time base Time base with temperature measurement Programmable temperature control control either through base station or with IRSoft via PC An integrated laser pointer facilitates exact positioning of the heat source With the ...

Page 5: ...y class I Permissible ambient temperature 0 40 C Temperature range at outlet 30 550 C Air volume With hybrid adaptor AD1 15 35 l min With hybrid adaptor AD2 6 11 l min With hybrid adaptor AD3 3 9 l min Miscellaneous Function display LED display PC interface Mini USB Supply cable 2m PVC with appliance connector Operation via rotary encoder with momentary contact function Antistatic surface suitable...

Page 6: ...3BA00174 2014 02 06 Rev 5 HR 100 1 6 2 Technical data Hybrid Tool Length of supply cable 1 35 m Dimensions WxHxD 230x25x25 mm Weight approx 300 g Laser Class II Wavelength 660 680 nm Output max 1 mW ...

Page 7: ...mum heating power 800 W Safety class I Miscellaneous Supply cable 2m PVC with appliance connector control cable with RCA Cinch connector Antistatic surface suitable for use in ESD environment EMC tested Conformity Dimensions WxHxD 200 x 260 x 53 5 mm Height of tool suspension 214 5 mm Dimension of holder for printed circuit board W x D 330 x 250 mm Weight 2 5 kg Strong signals in the frequency ran...

Page 8: ...rs at any time 3 1 Explanations on pictograms and symbols In this instruction manual pictograms are used to highlight dangers Special information or mandatory instructions and prohibitions with the aim of preventing personal injury or extensive damage to property are identified by a pictogram followed by hierarchically structured text with words written in bold Warning Is used for warnings of imme...

Page 9: ...3 2 Intended use Thermal tools from Ersa must only be used for the processing of soft solder However if explicitly described in the operating instructions of the respective thermal tool some thermal tools may in exceptional cases be used for the processing of plastic materials In case of unintended use and tampering with the device any warranty and liability claims of the buyer against the manufac...

Page 10: ...kin hair or any heat sensitive and combustible materials Make sure you use a sufficiently heat proof work base Attention Keep unauthorized persons at a safe distance Make sure that unauthorized persons especially children have no access to the thermal tools Attention Fire hazard Before heating up the thermal tool remove any combustible objects fluids and gases from the working range of the thermal...

Page 11: ... the relevant safety data sheets Warning Protect the supply cables Do not use the power supply cable to pull out the plug or to carry the device Keep power supply cables clear of heat oil or sharp edges Damaged power supply cables may cause fire short circuit or electric shock and must therefore be replaced Attention Consider environmental influences Protect your device against any type of fluid a...

Page 12: ...not direct the laser beam towards the eyes of other people Attention Physically and or mentally handicapped persons must only use the device under the supervision of trained expert personnel Children are not allowed to play with the device National and international health and safety regulations as well as occupational health and accident prevention regulations must be complied with ...

Page 13: ...age caused by unprofessional transport or storage are not covered under warranty Notes on waste disposal acc to the directive 2002 96 EG of the European Parliament and the Committee from 27th of January 2003 for for used electric and electronic appliances Products marked with a crossed out waste bin must not be disposed of together with unsorted domestic waste The municipalities established specia...

Page 14: ...ybrid adaptor AD1 AD2 AD3 and adaptor changer Optional accessory Option Stand 0IRHR ST050 please read paragraph Spare Parts and Accessories 5 1 2 Hybrid Rework System HR100A with heating plate 0IRHR100A HP HR 100A digital control unit with power supply cable vacuum pipette with suction ele ments these operating instructions Hybrid Tool with connecting cable Hybrid adaptor AD1 AD2 AD3 and Adaptor c...

Page 15: ...elements displays and connections 5 2 1 Front view of base station The base station contains the following control and display elements a Mains switch b Display c Connection for vacuum pipette d Rotary encoder with momentary contact function e Vacuum pipette f Switch for vacuum pump g Hybrid Tool ...

Page 16: ...he following connections and the mains fuse are arranged on the back of the device h Connection for Hybrid Tool i Connection for Accu TC thermocouple j Connection for Rework heating plate k Fuse holder with mains fuse l Mains supply connection m Connection for IR sensor n GrounStart up connection for ESD protection ...

Page 17: ...base station on a level surface possibly on a heat resistant base Connect the Hybrid Tool with the station socket h and place it into the storage stand Connect the vacuum pipette with connection c Place the vacuum pipette into the sto rage stand Connect the AccuTC thermocouple or the IR temperature sensor both options with the socket i or m Stand the Rework heating plate option next to the base st...

Page 18: ... base station by the mains switch a 5 5 Firmware After the base station has been switched on the firmware version e g will first be displayed followed by an approx 2 second switch on dialog After this the program selected last e g will be displayed and the station is ready for operation These operating instructions refer to firmware 1 3 0 For service purposes the number of the firmware may be of h...

Page 19: ...r anti clockwise until the desired program or is displayed by flashing Press the rotary encoder to open the setting level of the selected program The programs and have two setting levels each The program has up to seven setting levels If no input is made within a period of 8 seconds the display will automatically change to the previously selected program or is displayed Your input will be durably ...

Page 20: ...ED in the handle lights or flashes orange Press the Start Stop button again to stop the heating process and to start the cooling phase the LED goes out During the heating phase the LED a in the display is lit or flashes During the cooling phase the blower always runs at top speed If the cooling phase is not interrupted by re heating it is automatically stopped after 5 minutes This time is set perm...

Page 21: ...already been stored in the base station in the factory These values cannot be changed However you can adjust the heating time for each adaptor individually between 10 and 320 seconds With the Rework heating plate connected you can additionally set the energy level for the heating plate Please refer also to chapter Factory settings in this manual Always use the appropriate program for the correspon...

Page 22: ...g Plate Energy Level Moreover the heating plate has an indicator light which lights up during the heating process The setting range is to seconds Turn the rotary encoder clockwise or anti clockwise until the desired value is displayed e g Then press the rotary encoder to save the adjusted value and to exit the parameter Run time The display shows again Caution Do not switch off the base station du...

Page 23: ...nti clockwise until the desired value is displayed e g Then press the rotary encoder to save the adjusted value and to exit the parameter Energy LevelIRHP100A The display shows again As soon as an energy level 1 has been set the heating plate can also be switched on manually by quickly pressing the rotary encoder twice During the heating phase the LED a in the display is lit Press the rotary encod...

Page 24: ... open the setting levels of the expert program The program has seven setting levels 6 1 4 1 Heating time Hybrid Tool and heating plate Parameter Run time In this level you can set the maximum heating time for the Hybrid Tool If a Rework heating plate option is connected it will also be heated over the set time Press the rotary enco der to open the parameter Run time The setting range is to seconds...

Page 25: ...is connected In this level you can set the energy level for a connected Rework heating plate Press the rotary encoder to open the parameter Energy Level IRHP100A The setting range is to Turn the rotary encoder clockwise or anti clockwise until the desired value is displayed e g Then press the rotary encoder to save the adjusted value and to exit the parameter Energy Level IRHP100A The display show...

Page 26: ... a in the display is lit Press the rotary encoder again to switch off the heating plate If an energy level 5 is set the heating plate is switched off automatically after 5 minutes 70 20 120 170 220 270 320 370 420 470 2 3 1 4 5 6 7 8 9 10 11 12 13 14 15 Level T C Characteristic Endtemperature of heating plate at the corresponding energy level after approx 10 minutes heating up time measured at the...

Page 27: ...The display shows again Caution If necessary match the blower speed to the Hybrid adaptor used With a high energy level and a low blower speed or low air flow there is a risk of overheating 6 1 4 4 Blower speed Hybrid Tool Parameter Blower speed In this level you can set the blower speed for the Hybrid Tool Press the rotary encoder to open the parameter Blower speed The setting range is to Turn th...

Page 28: ...ou can select the connected sensor to evaluate the process temperature Press the rotary encoder to open the parameter Alternative sensor You can choose the following Choose this setting if you have used socket m to connect the IR temperature sen sor Choose this setting if you have used socket i to connect the AccuTC thermo cou ple Turn the rotary encoder clockwise or anti clockwise until the desir...

Page 29: ...d temperature a value for the permissible end temperature must be set You can now use this level to set the heat output rise speed ramp on the Hybrid Tool Press the rotary encoder to open the parameter Ramp The setting range is to Turn the rotary encoder clockwise or anti clockwise until the desired value is displayed e g Then press the rotary encoder to save the adjusted value and to exit the par...

Page 30: ...rameter Run time accordingly In this example the dwell time is to be extended by 40 seconds th The Run time was therefore set to 150 seconds Example 2 If you set the value 1 0K sec at an end temperature of T 220 C heating will take place at a rate of 1K per second and the end temperature is in this case reached after approx 200 seconds The control keeps this temperature over the duration of the dw...

Page 31: ...ction If the resulting heating up time is longer than the heating time set in the parameter Run time the heating time will automatically expanded accordingly As soon as a value 0 has been set for the ramp function the LED RAMP a is lit in the display VAC RAMP ...

Page 32: ...ter End temperature The display shows again Temperature monitoring includes two functions Pure monitoring of the process temperature Control of the Ramp function Temperature monitoring The thermocouple IR sensor detects the process temperature If the adjusted value is exceeded a bleep sound is emitted When the temperature drops below the set temperature again another bleep will sound Control of th...

Page 33: ... the Hybrid Tool to switch off the heating the orange LED goes out Wait for about ten seconds until the Tool has sufficiently cooled down Use the adaptor changer to pull the Hybrid adaptor off the Hybrid Tool Wait until the Hybrid adaptor has cooled down to a harmless temperature then remove the adaptor from the adaptor changer ...

Page 34: ...aptor onto the adaptor changer Check correct fit of adaptor and position of bore Slide the adaptor over the Hybrid Tool until the lobe engages in the bore Use the rotary encoder to select the program matching the adaptor Then press the but ton on the Hybrid Tool to switch on the heating ...

Page 35: ...flux and or soldering paste Then position the component Press the Start Stop button on the Hybrid Tool The set time is started and the Tool is heated up During this process move the Tool with small circular movements over the component to achieve uniform heating up of the component The display will first show the reading followed by the elapsed heating time e g During the last ten seconds of the h...

Page 36: ...e solder has melted remove the component with a suitable tool or a vacuum pi pette Press the Start Stop button to stop the heating process and to start the cooling phase Caution Always wait for the end of the process before placing the tool into the holder or start the cooling phase manually Otherwise the heating continues while the tool is in the holder We recommend the use of a solder smoke extr...

Page 37: ...of the Hybrid Tool Transparent silicone b heat resistant To be used with hot components suitable for use in the effective range of the Hybrid Tool If higher force is required for very small components or under extremely high temperature you should use tweezers c Alternatively a spring loaded vacuum pipette can also be attached permanently to the stand option Please read paragraph 6 4 1 Switch on t...

Page 38: ...Hybrid Tool Then choose the pro gram matching the adaptor Lay the printed circuit board into the holder fasten it and position it above the heating plate Use the height adjustment feature to position the Hybrid Tool above the component to be desoldered distance 5 20mm Loosen the knurled screw e and adjust the height Watch the height adjustment also on the scale f Finally move the frame until the d...

Page 39: ...tart the cooling phase Desoldering Press the Start Stop button to start the heating process Once the solder has melted remove the component with a suitable tool or a vacuum pi pette Press the Start Stop button to stop the heating process and to start the cooling phase If a vacuum pipette is used which is attached permanently to the stand after the solder has been molten position the component unde...

Page 40: ...h components The station can be easily integrated into such an environment With the ground terminal on the back of the base station a the Hybrid Tool can e g be connected to a conductive work base The base station is fully antistatically equipped 1 MΩ PE L N Integration into an ESD environment a connection by 4mm banana plug b Personal protection resistor element provided by customer if required T...

Page 41: ...ime or temp Free parameters for all adaptors Change to parameter to to to to Change to values Run time Energy IRHP100A Blower speed Alternative sensor Ramp End temp Set value Please use the recommended adaptor setting for best results Attention Important safety instructions Never switch off power supply before end of cooling phase Let the heat pipe head upwards on any power failure during operatio...

Page 42: ...d Tool correctly connected with the base station 7 2 Other faults Other faults may occur which could point to defects on the soldering tool These are The Hybrid Tool does not heat up no effect of the Start Stop button The LED does not light the display permanently shows This is caused by an impermissibly high Tool temperature Allow the Hybrid Tool to cool down for a while Work can be continued aft...

Page 43: ...error codes Error code Display Cause Remedy When ramp function activated Thermo couple defective not connected or open Check connection or replace thermo couple EEPROM values damaged Switch the station off and then on again If the error occures again change the control board ...

Page 44: ...r approx two seconds The current firmware version appears in the display e g 1 2 3 Then release the rotary enco der The factory settings have been restored Factory settings Parameter Prog 0 Prog 1 Prog 2 Prog 3 Unit Run time 120 120 90 80 s Energy Level 10 10 10 10 Energy Level tool 15 15 15 15 Blower speed 10 1 5 15 Alternative sensor SE2 SE2 SE2 SE2 Ramp 0 0 0 0 K s End temperature 240 240 240 2...

Page 45: ...ionally clean the device with a damp soft cloth Steam or high pressure cleaners scrubbing sponges abrasive cleaners solvents like alcohol or gasoline must not be used Running and sliding surfaces on the holder for printed circuit boards option and the height adjustment for the tool suspension should be wiped with an oil soaked cloth or cotton buds two times per year Use only acid free oil or an oi...

Page 46: ...cable for HP100 A 0IRHP100A 12 Accessories Hybrid adaptor 20x20 mm AD1 0IRHR100A 14 Hybrid adaptor 10x10 mm AD2 0IRHR100A 15 Hybrid adaptor 6x6 mm AD3 0IRHR100A 16 Adaptor changer 0IRHR100A 24 Cooling Fan for PCBs 0IR5500 13 AccuTC sheath thermocouple 0IR6500 01 TC holder Flexpoint 0IR5500 35 Pipette 0IRHP100A 13 Stand see figure left side 0IRHR ST050 Extension for Flexpointholder 0IR5500 36 Therm...

Page 47: ...e determined by us to the best of our knowledge and ability and using cutting edge technical aids These specifications are non binding and for information only they do not relieve the user from his responsibility of carrying out his own check before operating the device We do not assume liability for violations of patent rights of third parties for applications and procedures without previous expr...