Kverneland EDW2, Manual

Page 1: ...hing spreaders EDW2 Date December 2018 Subject Electronic weighing spreaders Place Kverneland Group Nieuw Vennep BV Hoofdweg 1278 2153 LR Nieuw Vennep The Netherlands Details Technical Service Manual Software version 1 19 ...

Page 2: ...re EDW ISO II 1 17 32 3 2 Spreader screens 33 3 3 Service screens Settings behind PIN Code 38 3 4 Virtual Terminal setting and GEOCONTROL 41 3 5 Dignostic menu 43 4 Calibrations 46 4 1 Actuators calibration 46 4 2 Hopper calibration Pincode 5 47 4 3 Hopper calibration Except CL EW and RO M EW Pincode 8 52 4 4 Hopper calibration RO M EW CL EW Pincode 8 58 4 5 Speed sensor calibration 62 4 6 Diagnoc...

Page 3: ...1 System overview 3 ...

Page 4: ...See also chapter 1 4 All weighing spreaders are standard ISOBUS machines Depending on the configuration the machine can have several components 1 2 ISO spreader with IM Tellus Tellus GO or PRO Setup for an ISO spreader and a ISO tractor The IsoMatch Tellus can be used on an ISO Bus tractor There for you need to connect the tractor canbus to the IM Tellus Normally you can use the 9 pin INCAB connec...

Page 5: ...ransport of power and communication signals After connecting ISO plug from the spreader into the ISO connector of the tractor al the information and operating functions appear at the tractors terminal If no terminal in the cabin is available the system could also work with a Tellus terminal instead of the tractors terminal but therefore the Tellus terminal should be connected to the CAN BUS of the...

Page 6: ...ctor configuration version 2 Non ISOBUS Tractor version Non ISOBUS Tractor version For more information about the Iso Match Tellus please check the operation manual of this Terminal Or check the trainings manual Mechatronics Most Important Cables KvG Mechatronics ISOBUS tractor configuration version 6 1 System overview ...

Page 7: ...the instruction manual of this Terminal Or check the trainings manual Mechatronics Most Important Cables KvG Mechatronics The IsoMatch Tellus GO can be delivered in 2 different configurations 1 ISOBUS tractor configuration version 2 Non ISOBUS Tractor version 1 4 2 IM Tellus and Tellus PRO 1 4 Controlboxes 7 1 System overview ...

Page 8: ...The three cables connector can be ordered as separate spare parts see drawing below IM power IsoMatch Power 2 1 5 IM power IsoMatch Power 8 1 System overview ...

Page 9: ...1 1 5 1 Battery cable 9 1 System overview ...

Page 10: ...Relay connections Not available on spare parts 1 1 5 1 Battery cable 10 1 System overview ...

Page 11: ...2 1 5 2 IM Tellus connection cable 11 1 System overview ...

Page 12: ...1 5 3 ISOBUS connector 3 12 3 5 2 1 6 4 7 8 9 1 System overview ...

Page 13: ...1 6 Communication and power cables Machine side 13 1 System overview ...

Page 14: ...2 1 EDW2 PCB new generation EDW2 PCB GEOSPREAD new generation On the next page is shown the difference between the old and new EDW2 PCB 2 Sensors and actuators 14 ...

Page 15: ...ctors 2014 generation EDW2 PCB The EDW 1 PCB before 2010 not any longer available for spare parts If you order the old one you will receive the new one with special software needed for the focus 1 terminal see also Quest number 682200 2 Sensors and actuators 15 ...

Page 16: ... out Actuator left red actuator in OUT2 orange actuator out Actuator right red actuator in ECU power 12 V red power on Off power off RUN LED Blinking green when running Disc speed Red blinking if disc is turning 2 Sensors and actuators 16 ...

Page 17: ...w sensor BSI box Connectionbox TrimFlow sensor Cable Function Green Yellow Signal Black Brown Place of the BSI box on the spreader If you have more than one sensor this BSI box is needed 2 Sensors and actuators 17 ...

Page 18: ...55 3 20 V TrimFlow Box M L 583 2 85 V TrimFlow Box R 491 2 40 V TrimFlow Box L R 440 2 15 V TrimFlow Box M R 399 1 95 V TrimFlow Box L M R 368 1 80 V Check the right voltage in IM Tellus Sensor Connectionbox TrimFlow sensor inside TrimFlow left TrimFlow right Border spreading plate 2 Sensors and actuators 18 ...

Page 19: ...olt Inductive sensor Color Contact Blue 0 V Black signal Brown 12 V Check the inductive sensor Diagnostic screen See 3 4 shows the value of the inductive sensor You can find this value behind RPM normally when it is not turning this value should be zero When the discs are turning the sensor measures the changes in the magnetic field in front of the sensor from the bolt or roller pin 2 Sensors and ...

Page 20: ...test the sensor Check 12V power supply measure between Brown Blue Always 12 V No metal in front of the sensor measure between Black S Blue 0V no signal Put metal in front of the sensor measure between Black S Blue 12V 2 LED s active sensor PCB Make with an small wire connection between the Brown Black S the LED on the PCB must burn Also in diagnostic screen value must change from 0 to 1 Medio 2015...

Page 21: ... sensor is able to measure this angle By knowing this value the spreader can correct the deviation of the hopper weight The sensor is also responsible to correct the signal during vibrations on bumpy tracks for example 2 4 1 Check the reference sensor The reference sensor can be checked in the Diagnostics screen see 3 4 The value of the ref sensor ref weight is showed By changing the angle of the ...

Page 22: ...ence sensor 90o vertical 27000 1 95V version 1 05 Black S Blue 1 7 V angle of reference sensor 180o upside down 22000 1 4V version 1 05 2 Sensors and actuators 22 Ref sensor version number 1 05 Value for horizontal position Horizontal working position of machine 33000 2 5 volt Value for an angle of 90 25000 1 95 volt Value for an angle of 180 22000 1 4 volt ...

Page 23: ...re placed between the hopper and the chassis They are directly connected to the EDW2 PCB box Load cell Color Contact Blue black big cable 10ton Ground isolation Black 0V White Signal Green Signal Red 2 5 V 2 Sensors and actuators 23 ...

Page 24: ...s the actual signal of the load cells by changing the weight of the hopper this value should react The Load cell value shown is the total of all connected load cells Shortcut in sensor connections To mass 0 0 To plus 65535 In this screen you see the calculated load cell value This value can give you an indication which of the load cells is damaged The standard values must be around the 500 As soon...

Page 25: ...first tested load cell and connect the next one test all load cell signals one by one If one of the load cells is giving a wrong signal or is not responding on any weight changes disconnect this load cell from the machine Disconnect all the load cells from the PCB Connect red and black wire of the broken load cellsl on the PCB See 2 1 or 2 3 Measure the voltage between the green and white wire Sig...

Page 26: ...pper of the spreader Those actuators are take care of the opening and closing of the dosing unit For GEOCONTROL machines the actuators are also responsible for changing the discharge point Actuator Color Contact Black 0 V Blue signal Brown 12 V Green White M Red Yellow M 2 Sensors and actuators 26 ...

Page 27: ...of the actuators should open by pressing the other button the other actuator should open If the machine is a GEOSPREAD also the letter setting actuators can be tested here By pushing the button Step 2 Check the values of the potential meter in diagnostic screen they must be changing while opening or closing an actuator Step 3 Check power supply see PCB diagrams for the right connections or connect...

Page 28: ...2 V Closing Connect the green white cable to the and the red yellow to the the actuator will open The resistance of the potential meter between the black and bleu wires will decrease to 0 Ohm 2 6 2 Measure the actuators Connect the green white cable to the and the red yellow to the the actuator will open The resistance of the potential meter between the black and bleu wires will increase to 1000 O...

Page 29: ...e motor Be careful for the cables picture 1 3 Pull out the engine out of the gearbox picture 2 4 Make all the parts clean and check the bearings picture 3 5 Fit everything again When the potential meter is not giving the correct signal The potential meter has to be repaced For replacement repairkit VNB0566173 can be ordered in Metz spare parts warehouse Image 1 Step 1 Remove the 6 torx screws from...

Page 30: ...e the lid back on the motor using the five screws Note the paper gasket on top of the electric motor Solder the wires back on the potentiometer again in the right color combination and connect the two faston connectors from the motor again Step 6 Replace the top cover and do a functional test to check if the potentiometer is working properly Test the resistance of the actuator 0Ω in 1000Ω out Note...

Page 31: ...e detailed information please also check the operation manual of your machine Colour screens showed below are from a IM Tellus terminal Implement screens are shown on the control box but remember the changed settings are stored in the memory on the PCB on the machine 3 Software screens 31 ...

Page 32: ...3 1 Machine Software overview EDW ISO II 1 19 3 Software screens 32 ...

Page 33: ...ze under overdosing or kg Rate Letter setting Only working when machine is GEOSPREAD Remaining kg in the hopper Input Active working width on each side Actual letter left and right TrimFlow indicator when active Actual rate Information Information Remaining distance Remaining hectare Total spread kilogram Total spread area 3 Software screens 33 ...

Page 34: ...n for working width or application rate is only visible when machine is in spreading mode Otherwise this button has the spanner function The main screen has different buttons 3 Software screens 34 Operation buttons electrical hopper cover ...

Page 35: ...ht actual weight When offset is bigger then 25 kg please do Pin 5 calibration Alarm minimum battery voltage Alarm disc speed checks only if disc is running not rpm Overdosing select kg or Side for manual calibration Grease alarm every 8 hours pop up Screen 3 Settings screen Activate border spreading plate only for manual border spreading plate Fil in the remain distance left or right between the h...

Page 36: ... alarm Electrical hopper cover Hopper level sensor Screen 5 Trimflow Settings Activate RPM alarm When he is active you also can change the deviation normal 15 rpm Here you can choose for Yield Eco or H2O If choosing H2O the settings on the next screen are important Letter and Rate settings For the different settings you can choose auto set by autosetapp or manual ...

Page 37: ...pending on the Σ in screen TC Configuration and License this screen can be locked and not visible Screen 7 Field registration Menu Screen 6 Trimflow Settings Reducing Rate settings only works if H2O is set on the page before and trimflow is active Changing letter settings works only if H2O is set on the page before and the trimflow is active 37 ...

Page 38: ...m will not start the automatic calibration Number of load cells on the machine 4 TL CL GEO RO EDW RO M GEO 1 CL EW and RO M EW 3 TL old version Adjustable auto calibration times Big 75 kg and 60 s Medium 50 kg and 45 s Small 35kg and 30 second Serial number of machine for autoset app This box works together with Top Service Tool The value can only be changed once For second time Top Service Tool n...

Page 39: ...red weight or calculated weigh multiply by hectare Default is calculated Refsensor value for angle min 15 at leased 300 count les than horizontal Stored Leveled value Ref sensor The screen below is primer information as soon if there are remarks regarding the weight system When an issue is reported make sure a print screen op this screen is enclosed Calibrating right Letter actuator value between ...

Page 40: ...ck VT storage default on After changing software un hook VT storage and do an restart Afterwards hook this setting again All other settings are not important Screen 10 Settings screen 3 Software screens 40 ...

Page 41: ...ing field internally or externally Variable rate possibility Spreader control on off behind licence key Licence key number Number of sections Max 24 sections John Deere max 16 sections TC FnI Number of active sections 3 Software screens 41 Settings for changing from top to bottom screen Ask how the screens are called Working width of section Centre section and other sections ...

Page 42: ...connection point of the tractor to the hart of the spreading pattern Distance can be found in spreading charts under GEOPOINT Time latency openings delay of the actuators and closings delay time must be 1 5 sec Screen 4 ISOBUS Certification ISOBUS certification screen In this screen you can find where this software has been certificated for Possibility to use an alternative B distance see 6 1 3 So...

Page 43: ...pen dosing actuators left right Open letter actuators Left right Inductive sensor value 0 means no metal 1 means metal in front of sensor Ref sensor value load cells value Total signal TrimFlow sensor 9 when active 1015 not active Independent load cells information Value is calculated by the resistance of the load cells 10V load cellss value must be stable 3 Software screens 43 ...

Page 44: ...Screen 3 Software version I O box Incoming signal hopper empty sensors Left 3 Software screens 44 Incoming signal hopper empty sensors Right ...

Page 45: ...en shows the logged events which occurred Most of the time an alarm has been shown to the user Number of times fault happened 65535 not happened yet Date when fault happen last time Time when fault happen last time 3 Software screens 45 Second page ...

Page 46: ...on Select CAL button and press OK The actuator should open and close Emergency stop press OK again Press the other CAL button for the other actuator Values must be after calibration approximately between 15 and 1015 Calibrate all the 2 or 4 actuators depending on machine configuration When calibrating is not possible or value s are not close to the 15 and 1015 please check and measure the actuator...

Page 47: ...this reason the weighing system must know the new empty hopper weight The Pincode 5 calibration will only give access to 2 steps of the calibration process 1 The empty weight of the hopper 2 The corresponding load cell value for an empty hopper For a good and successful Pin 5 calibration please follow the steps below careful Step 1 Adjust the machine horizontal behind tractor Adjust the machine 10...

Page 48: ...he correct pin code in the screen Pin 5 After this go to screen Hopper act Calibrations Enter here Pin 5 For more detailed information regarding the screen follow up please check 3 1 Step 3 Entering calibration process Press the red circled button below And automatically the first calibration screen will pop up 48 ...

Page 49: ... extra available options together On the next page you find al details about the different weights You have to make the calculation per configurations here an example how to calculate the weight ROM GEOSPREAD 1300 with two hopper extensions manual hopper cover one side step and hopper empty set Basic hopper 2 x extensions Cover Empty set Side step 194 50 42 3 2 249 kilo Hopper Extensions Levelindi...

Page 50: ...te VN268 EX TL GEOSPREAD 1500 update VN269 RO EDW GEOSPREAD 1875 update VN268 EX TL GEOSPREAD 1875 update VN269 RO XXL GEOSPREAD 1875 update VN270 EX TLX GEOSPREAD 1875 update VN271 Machines with update produced after 1 10 2018 All weights are in Kilograms 2 1 258 5 26 45 55 5 3 1 not available not available 2 1 26 45 55 5 3 1 27 47 57 5 3 not available 182 23 39 not available 2 2 270 5 254 5 not ...

Page 51: ...creen below wait till value A is stable Step 6 Checking weight Automatically you are coming now in the screen below Value A Wait till value A is stable Go with this arrow to next screen Press the home button The value must now be 0 1 kg The machine is now calibrated 51 ...

Page 52: ...n empty hopper 3 The value of the reference sensor will be stored when machine is standing flat 4 The machine will store the value of the weight cell when the hopper is filled with a fixed weight 5 The machine will store the value of the reference sensor under an angle For a good and succesfull Pin 8 calibration please follow the steps below Step 1 Adjust the machine horizontal behind tractor Adju...

Page 53: ...he correct pin code in the screen Pin 8 After this go to screen Hopper act Calibrations Enter here Pin 8 For more detailed information regarding the screen follow up please check 3 1 Step 3 Entering calibration process Press the red circled button below And automatically the first calibration screen will pop up 53 ...

Page 54: ...g in correct weight Step 4 Filling in correct empty hopper weight Fill in the correct empty hopper weight in this screen use the information below Filling in correct weight Extra options Hopper weight is the weight from the hopper plus all the extra options together Hopper Side step in the hopper Manual hopper cover Hopper emptying set Pellet sieve 3 kg per set Extensions Levelindicator set Electr...

Page 55: ...l counts When entering the screen below wait till value A is stable Step 6 Reference sensor value flat machine Wait till the value is stable Go with this arrow to next screen Wait till the value is stable Go with this arrow to next screen 55 ...

Page 56: ...th a fixed weight This weight must have minimum 300 KG Make sure you know exactly how heavy the weight is Fill in the circled box the exact weight of the calibration weight Wait till this value is stable Go with this arrow to next screen Do not remove the weight from the hopper 56 ...

Page 57: ... reference sensor under an angle Bring the machine under an angle of min 15 Forwards Backwards side wards Wait till this value is stable By pressing this button the calibration is completed The machine is now calibrated 57 ...

Page 58: ...per 2 The corresponding load cell value for an empty hopper 3 The value of the reference sensor will be stored when machine is standing flat 4 The machine will store the value of the weight cell when the hopper is filled with a fixed weight 5 The machine will store the value of the reference sensor under an angle Due to the difference in construction between the 1 load cell and 4 load cell machine...

Page 59: ...the right counts setting The right counts setting is the weight of the machine X 6 8 Please check in the list below the right weights with accessories Calculation example Basic machine with 1 extension rim and a TrimFlow Weight 324 23 21 Total weight 368 kg 368 x 6 8 2502 Counts in screen must be adjusted to 2502 Step 1 Step 2 Step 3 Step 4 Bolts must be fixed with a torque of 700Nm B A 59 Overvie...

Page 60: ... if necessarily adjust the screw again The machine is now ready for the calibration process Please follow next steps Empty hopper weight Go to screen Hopper Act calibration 7 Enter here your empty machiner weight see instruction manual of the machine or table below Use keys and arrow key to enter your hopper weight 8 Select the arrow in the pop up screen and press OK Step 5 Step 6 60 The right cou...

Page 61: ...l the machine with an exact weight The exact weight must be filled in at the screen Use arrow key minimum 500 kg higher is better Do not remove the weight till the complete calibration is finisched 16 Wait until the left value is not fluctuating anymore 17 Select the right arrow and press OK Reference sensor value under an angle With filled hopper 18 Give the machine an angle for calibration of th...

Page 62: ... tellus can be connected to the gearboxsignal of the tractor or by a Kverneland Vicon speed sensor MT00001355 for tractor cabin speed signal MT00001509 for using KV speed sensor Select in the fertilizer spreader the correct speed source Radar Wheel 62 ...

Page 63: ...lect wheel or radar Depending on radar or Wheel connection The system has to be calibrated By press start the calibration process begin After exact 100 meter push call By pushing the diagnostic key The inputs can be checked if Radar or Wheel comes in 63 ...

Page 64: ...with empty hopper weight see 4 2 Check 3 Empty hopper value Value C and D should be between 800 an 1200 and approximately the same if the hopper is empty A D C B E F G H I Check 5 Reference sensor stored calibration value Stored reference value I measured under an angle should be having at leased an difference of 300 counts on value F Check 4 Calibrated weight value Stored load cell value H with a...

Page 65: ...plate this is always left hand side 3 Enter the additional working width max 2 m min 2 m 4 Select that the plate is mounted Instruction spreading with manual border spreading plate with software from EDW 1 19 and GEOCONTROL This only works with GEOSPREAD spreaders 5 1 Working with manual border spreading plate and GEOCONTROL 65 5 Border spreading and GEOCONTROL ...

Page 66: ...main page the indication for the border spreading plate will blink 6 Confirm the new section deviation The 2 inner sections will now get the extra working width of the border spreading plate 66 5 Border spreading and GEOCONTROL ...

Page 67: ...order spreading plate in the Curve Calibration screen 4 7 Mount the border spreading plate physical on the spreader and set it into the right position 8 Go to GEOCONTROL and make an new task 9 If you record a new field select that the border is on the opposite side of your border spreading plate with manual border spreading plate this is the right side 10 Put section control on manual mode 11 Star...

Page 68: ...th GEOSPREAD spreaders 1 Go from main page by pressing spanner to the curve calibration page 2 Select on which side the border spreading plate is active 3 Enter the additional working width max 2 m min 2 m 5 2 Working with hydraulic border spreading plate and GEOCONTROL 5 Border spreading and GEOCONTROL 68 ...

Page 69: ... operating the hydraulics In the main screen the indication for the border spreading plate will blink 6 Confirm the new section deviation The 2 inner sections will now get the extra working width of the border spreading plate 5 Border spreading and GEOCONTROL 69 ...

Page 70: ...te 9 Put section control on manual mode 10 Start spreading on the outside of your field GEOCONTROL will now color half of the working width the additional working width which is filled in at step 3 11 Put section control on auto in GEOCONTROL after spreading the borders around the field 70 5 Border spreading and GEOCONTROL ...

Page 71: ...ce key number Number of sections not limit to 24 anymore TC FnI Number of active sections Working width of section Centre section and other sections Adjustment trailed or mounted model Always mounted A Distance of receiver to the hart of the implement B Distance from the connection point of the tractor to the hart of the spreading pattern This value will already be populated if the AutosetApp is u...

Page 72: ...attern and connection point Working width 27m B distance is 14m from hard of the spreading pattern and connection point Working width 36m B distance is 14m from hard of the spreading pattern and connection point What you see is that the max distance to the hard of the spreading pattern is 14m This because if the working width will climb then the fertilizer will go more to the side instead of to th...

Page 73: ...ions In the GEOCONTROL manual is mentioned 2 different formulas B distance is 0 5X working width B distance is 0 5 X working width 7 To explain the difference please check the examples below Example 1 73 6 Implement setting GEOCONTROL ...

Page 74: ...Example 2 74 6 Implement setting GEOCONTROL ...

Page 75: ... not possible to drive in a straight line to the boundary you have to make the turn on the first tramline But in cases of a small working width and a long tractor the distance is too short to make automatically switching possible In these cases you have to use the following formula 0 5 x times working width tractor length 12m 12m 12m 5m B distance Theoretical lenght 7 meter from tractor 7m tractor...

Page 76: ...arted when start spreading Speed too low dosing opening is too small or closed Speed too high dosing can not be opened more Hopper reached empty hopper level Hopper has reached it 100 empty level alarm cannot be switched off Battery voltage too low 76 ...

Page 77: ...ator dosing stuck while closing Right actuator stuck while opening Right actuator stuck while closing Left actuator letter stuck while closing Left actuator letter stuck while opening Right actuator letter stuck while closing Right actuator letter stuck while opening 77 ...

Page 78: ...CB is not according to the standard specs This will also show up if an EW machine is set to 4 load cells For more information see the print screen below In this screen you can find the calculated load cell values These are NOT counts Normally the values must be around 500 If the values will go out the following range 400 680 the alarm above will pop up Working width is at 0 This indicated that the...

Page 79: ...ge 23 Are the values of the load cells correctly and stable Check the load cells Page 21 Is the values of the ref sensor correctly and stable Check the ref sensor Capture 4 Are the calibration values correctly page 61 Perform a pincode 8 calibration Finished yes yes yes yes yes no no no 7 Troubleshooting 79 7 2 Trouble should Flowchart weighing system ...

Page 80: ... Check if no mechanic part is blocking the actuator yes Is the actuator calibrated correctly Can you adjust the actuators manually Repair the mechanical parts and do a calibration no no yes no Replace the actuator Check and repair the actuator yes Check actuator power on the PCB 12V yes Check power supply ITH cable relay s no ...

Page 81: ...an be adjusted by 2 screws Allen key number 4 The top screw is for adjusting the maximum closing position By turning clock wise the cover will close further By turning anti clockwise the cover will close less far The bottom screw is for adjusting the maximum opening position By turning clock wise the cover will open further By turning anti clockwise the cover will open less far At the maximum clos...

Page 82: ... Connection on PCB and software Software version The electrical hopper cover can only work with EDW2 1 19 or higher version Connection to the PCB From the electrical motor to the PCB there is an direct connection with an 7 5 Ampr Fuse ...

Page 83: ...The empty hopper sensor is an option on all weighing spreaders This sensor gives the driver an signal when one or both hoppers are empty 9 Empty hopper sensor 83 ...

Page 84: ... sensor 84 9 1 Warnings Left side of hopper empty Right side of hopper empty The hopper empty sensor is measuring if the hopper is empty left right or both If the hopper is empty a warning show up in the main screen ...

Page 85: ...able and CAN communication HLM Machinebox HLM The Hopper Level Measurement is steered by one Machine box HLM which is mounted on the right side of the machine close behind the PCB box 9 2 Components 85 9 Empty hopper sensor 85 ...

Page 86: ...oftware Software version The electrical hopper cover can only work with EDW2 1 19 or higher version Connection to the PCB The sensors are connected to the blackbox and this box is connected to the PCB 9 Empty hopper sensor 86 ...

Page 87: ...unted on the right side of the spreader close behind the PCB and has two connectors One connector is for the sensors and one for the signal which is connected to the EDW PCB Colour cable Position in connector function 1 1 CAN low 2 12 CAN high 3 11 ECU pwr green yellow 2 ECU gnd Colour cable Position in connector function Brown Left 1 Right 4 12 V Black Left 2 Right 5 Signal Blue Left 3 Right 6 gr...

Page 88: ...is empty left right or both If the hopper is empty a warning show up in the main screen see next page Sensor HLM Machine box HLM Mini IO The empty hopper sensor alarm should be activated in the screen 9 Empty hopper sensor 88 9 Settings and diagnostics ...

Page 89: ...The sensor value can be checked in the diagnostic screen Fertilizer in hopper Empty hopper 9 Settings and diagnostics 89 9 Empty hopper sensor ...