Labconco Purifier 3970200, User Manual

Page 1: ...oduct updates complete your product registration card online at register labconco com User s Manual Purifier Vertical Clean Benches Models 3970200 3970201 3970203 3970204 3970220 3970221 3970223 3970224 3970300 3970301 3970303 3970304 3970320 3970321 3970323 3970324 3970400 3970401 3970403 3970404 3970420 3970421 3970423 3970424 Please read the User s Manual before operating the equipment ...

Page 2: ... 00 a m and 6 00 p m Central Standard Time Part 3938100 Rev C ECO E161 Warranty Labconco provides a warranty on all parts and factory workmanship The warranty includes areas of defective material and workmanship provided such defect results from normal and proper use of the equipment The warranty for all Labconco products will expire one year from date of installation or two years from date of shi...

Page 3: ...tegrity 12 Connecting the Electrical Supply Source to the Vertical Clean Bench 12 Setting the Downflow Velocity with Speed Control Adjustment 13 Validating the Vertical Clean Bench 13 Sealing the Vertical Clean Bench to the Work Surface 14 CHAPTER 4 PERFORMANCE FEATURES AND SAFETY PRECAUTIONS 15 Components 16 Safety Precautions 20 CHAPTER 5 APPROPRIATE APPLICATIONS FOR YOUR VERTICAL CLEAN BENCH 23...

Page 4: ...eplacement If equipped 37 Motorized Impeller Replacement 37 Speed Control Replacement 39 CHAPTER 7 ACCESSORIZING MODIFYING YOUR VERTICAL CLEAN BENCH 40 CHAPTER 8 TROUBLESHOOTING SERVICER OPERATING LOG 44 APPENDIX A VERTICAL CLEAN BENCH COMPONENTS AND REPLACEMENT PARTS 48 APPENDIX B DIMENSIONS 53 APPENDIX C VERTICAL CLEAN BENCH SPECIFICATIONS 55 APPENDIX D REFERENCES 60 DECLARATION OF CONFORMITY 61...

Page 5: ...exceeds ISO Standard Class 5 conditions defined per ISO Standard 14644 1 and Class 100 conditions as defined by Federal Standard 209E The enclosure is set to deliver nominal downward airflow of 40 55 feet per minute Each enclosure uses a single HEPA filter which is rated at least 99 99 efficient for 0 3 micron particles The Purifier enclosures offer many unique features to enhance performance To t...

Page 6: ...e with 3 2 of Standard 14644 1 0 1 µm 0 2 µm 0 3 µm 0 5 µm 1 µm 5 µm ISO Class 1 10 2 ISO Class 2 100 24 10 4 ISO Class 3 1 000 237 102 35 8 ISO Class 4 10 000 2 370 1 020 352 83 ISO Class 5 100 000 23 700 10 200 3 520 832 29 ISO Class 6 1 000 000 237 000 102 000 35 200 8 320 293 ISO Class 7 352 000 83 200 2 930 ISO Class 8 3 520 000 832 000 29 300 ISO Class 9 35 200 000 8 320 000 293 000 Table 1 ...

Page 7: ...corrective actions Appendix A Components and Replacement Parts contains labeled diagrams of all of the components of the Clean Benches Appendix B Dimensions contains comprehensive diagrams showing all of the dimensions for the Clean Benches Appendix C Vertical Clean Bench Specifications contains the electrical requirements for clean benches Wiring diagrams are also included Appendix D References l...

Page 8: ...mply with the information following a wrench icon may result in injury to the user or permanent damage to your Clean Bench Important information is presented in capitalized type in paragraphs that are preceded by the pointer icon It is imperative that the information contained in these paragraphs be thoroughly read and understood by the user A number icon precedes information that is specific to a...

Page 9: ... Additionally the enclosure should be strategically placed in the lab to provide efficient workflow Carefully read this chapter to learn the requirements for your installation site The support vibration and movement requirements The location and air current requirements The exhaust and blower requirements The electrical power requirements The space requirements Refer to Appendix B Dimensions for c...

Page 10: ...d in an area away from High traffic areas where walking might cause an air disturbance or be a nuisance Overhead or wall HVAC diffusers fans radiators or other lab equipment producing air currents Doorways or windows that may be opened Airflow Specifications Purifier Vertical Clean Benches use an integral motorized impeller to draw room air from the top and through the enclosure This room air is t...

Page 11: ...50 60 180 250 310 370 58 60 60 62 62 66 66 70 85 115 145 170 4 4 Vertical Clean Bench 30 40 50 60 240 330 420 500 58 62 60 64 62 66 66 70 85 115 145 170 Electrical Requirements Standard duplex electrical receptacles should be nearby for connecting the Vertical Clean Bench or other equipment The enclosures include iris pass throughs to allow electrical cords through the back of the enclosure withou...

Page 12: ...flow velocity with the speed control adjustment Validate enclosure airflow Seal the enclosure to the work surface Depending upon which model you are installing you may need common mechanical and electrical installation tools in addition to wrenches ratchets sockets a nut driver set a flat blade screwdriver a Phillips screwdriver and a carpenter level to complete the instructions in the chapter Eac...

Page 13: ...rial until you have checked all of the components and tested the Clean Bench We recommend that you do not remove the Clean Bench from its shipping container until it is ready to be placed into its final location Move the Clean Bench by placing a flat low dolly under the shipping skid or by using a floor jack Do not move the Clean Bench by tilting it onto a hand truck Installing the Vertical Clean ...

Page 14: ...h The work surface should also contain a dished recessed area for containing primary spills Vertical Clean Bench Work Surface 1 Level the base cabinet or stand and the work surface See Figure 3 1 2 Position the work surface in its intended location and with the front of the work surface towards you Rear mounting holes are located close to the rear edge 3 Secure the work surface to the base cabinet...

Page 15: ...11 Chapter 3 Getting Started Product Service 1 800 522 7658 Figure 3 1 Vertical Clean Bench Installation ...

Page 16: ...ressure This intrinsically safe design ensures Class 5 conditions inside the Vertical Clean Bench HEPA Filter Appropriate Use Filter Size 2 3 4 Part No 3707900 3707901 3707902 HEPA filters are high efficiency particulate air filters having a particulate removable efficiency of 99 99 for particles with a diameter of 0 3 micron Connecting the Electrical Supply Source to the Vertical Clean Bench 115V...

Page 17: ...res 6 1 and 6 2 in Chapter 6 to locate the speed control The downflow velocity is increased by turning the speed control counterclockwise and clockwise to decrease downflow velocity Validating the Vertical Clean Bench To determine the actual downflow velocity airflow velocity readings are taken This should be done 6 down from the top of the interior upper diffuser The average downflow velocity is ...

Page 18: ...particular model A certified technician should complete validation The Purifier Vertical Clean Benches have been tested at Labconco before shipment and provide ISO Class 5 clean air conditions inside the enclosure Labconco also performed extensive performance testing to validate the clean benches for product protection under ISO Class 5 conditions For copies of these validation reports contact Lab...

Page 19: ...rtical Clean Bench delivers Class 5 air conditions when operating at downflow velocities of 30 to 65 feet per minute The HEPA filter is jacketed by negative pressure preventing contaminated air inside the enclosure and ensuring Class 5 air conditions inside the enclosure The Purifier Vertical Clean Bench HEPA filter is located behind the front panel Users are encouraged to routinely check airflow ...

Page 20: ...16 Chapter 4 Performance Features and Safety Precautions Product Service 1 800 522 7658 Figure 4 1 10 6 9 Located Behind 4 2 1 8 Located Behind Control Panel 5 12 ...

Page 21: ...d Safety Precautions Product Service 1 800 522 7658 Figure 4 2 Vertical Clean Bench Airflow Diagram Figure 4 2 Vertical Clean Bench Airflow Diagram 19 13 6 Airflow Switch with Adjustment Screw 15 Optional UV light Not Shown 4 7 11 18 1 17 ...

Page 22: ...18 Chapter 4 Performance Features and Safety Precautions Product Service 1 800 522 7658 Figure 4 3 Optional UV Sash Closure 16 ...

Page 23: ...th solid plugs Iris plugs are included with the User s Manual See Figure 4 1 and 4 2 6 Optional Guardian Airflow Monitor continuously monitors airflow An audio visual alarm alerts the user to low airflow conditions The Guardian Airflow Monitor is an available option on all Vertical Clean Bench models See Figure 4 1 and 4 2 7 Inherently Safe Impeller has a negative pressure plenum that surrounds th...

Page 24: ...not penetrate the plane of the sash and lower air foil 16 UV Sash Closure Optional provides added safety to prevent access inside the enclosure See Figure 4 3 17 Accessory Work Surface is dished and contoured to fit the dimensions of the Clean Bench to contain spills 18 Upper Diffuser Screen provides protection for the HEPA Filter and promotes even distribution of downflow air See Figure 4 2 19 Pr...

Page 25: ...rohibited 8 Radioactive materials are prohibited in this Clean Bench Consult your Safety Officer 9 Avoid cross drafts and limit traffic in front of the Clean Bench Air disturbances created may disturb Class 5 conditions 10 A qualified certification technician should test the Clean Bench before it is initially used The Clean Bench should be validated annually and whenever it is relocated 11 The sas...

Page 26: ...ected to an electrical service in accordance with local and national electrical codes Failure to do so may create a fire or electrical hazard Do not remove or service any electrical components without first disconnecting the filtered enclosure from electrical service 19 Increase the downflow velocity by adjusting the speed control of the motorized impeller or change the HEPA filter when the downfl...

Page 27: ...y to use it Read this chapter to learn about 1 Routine Daily Work Procedures 2 Suitable Applications 3 Appropriate HEPA Filter Applications Suitability and Guidelines Routine Daily Work Procedures Planning Arrange for minimal disruptions such as room traffic or entry into the room while the Clean Bench is in use Start up Turn on blower and light Turn off the UV light if equipped Only raise the sas...

Page 28: ...ossible Segregate all clean and contaminated materials in the work area Final Purging Upon completion of work the Clean Bench should be allowed to operate for two to three minutes undisturbed to purge airborne contaminants from the work area before shutting down the blower If equipped turn on the UV light to decontaminate the work area as determined by your Safety Officer Unloading Materials and E...

Page 29: ... operations requiring sample protection from environmental contamination HEPA filters are only effective for entrapment of particulate matter The surface of the HEPA filter is fragile and should not be touched Care must be taken to avoid puncturing the HEPA filter during installation If you suspect that a HEPA filter has been damaged DO NOT use the enclosure See Chapter 6 for Replacing the HEPA Fi...

Page 30: ...viewed in Chapter 6 Review this chapter on maintenance for the following 1 Routine Maintenance 2 Determination of when to replace the HEPA filters 3 How to install a new HEPA filter 4 HEPA filter leak test 5 Speed control adjustment and setting the downflow velocity 6 Operating and calibrating the airflow monitors 7 Initial certification 8 Re certification 9 Fluorescent light replacement 10 UV lig...

Page 31: ...at the specified velocity Use calibrated thermal anemometer or other approved apparatus Airflow alarms are recommended for constant monitoring All weekly activities Check downflow velocity Increase speed control or change HEPA filter when downflow velocity of the enclosure drops below the recommended speed for your facility or if the airflow alarm monitor alerts you Airflow monitors are recommende...

Page 32: ...lter clamp bolts located on top Refer to Figure 6 1 4 With the clamp bolts loosened the HEPA filter clamping frame should be clear of filter Carefully pull the filter straight out of the enclosure and discard properly 5 Cover the surface of the new HEPA filter gasket with a light coating of silicone grease if desired 6 Install the new HEPA filter by pushing it straight into the Vertical Clean Benc...

Page 33: ... Bench Product Service 1 800 522 7658 Figure 6 1 HEPA Filter Changing Diagram Filter Leak Test Diagram Speed Control Adjustment Screw Front Panel Gasket Gasket Side Down as Shown HEPA Filter HEPA Filter Sealing Surface Prefilter Filter Clamp Bolt ...

Page 34: ...nc 11403 Cron Ridge Dr Owings Mills MD 21117 2 One aerosol generator of the Laskin nozzle s type An aerosol of mineral oil or suitable liquid shall be created by flowing air through it The compressed air supplied to the generator should be adjusted to a pressure of 10 1 psig during operation Air Techniques Inc Model TDA 4A or equal One nozzle at 10 psig is 67 5 cfm x 100ug l Vol of air For the 2 a...

Page 35: ...a minimum of 5 minutes 8 If necessary adjust the speed control of the enclosure to maintain the following downflow airflows at 55 fpm 2 230cfm 3 340 cfm 4 460 cfm 9 Position the aerosol generator discharge in the intake of the prefilter on top of the enclosure 10 Start the aerosol generator Pressure to be 10 1 PSIG Ensure that one Laskin nozzle is in the open position 11 Allow the generator to ope...

Page 36: ...n the screws Calibrate and Operate the Airflow Monitor Optional Guardian Airflow Monitor Refer to Figure 6 2 for operation and calibration Labconco Airflow Monitor Airflow Switch Operation The Guardian Airflow Monitor consists of a circuit board and an airflow switch This switch indicates airflow as safe or low It does not provide an actual velocity but a small setscrew in the back of the sensor c...

Page 37: ...ollowing external inputs and having the following possible functions External Alarm allows an external signal to sound the alarm from the building airflow system of a failed condition Alarm Disable allows an external signal to prevent a low airflow alarm from occurring Night Setback allows an external signal to prevent a low airflow alarm from occurring not any different from Alarm Disable above o...

Page 38: ... control is maximized 7 The table below lists typical alarm conditions based on normal operating conditions Typical alarm conditions are set at downflow velocities of 10 to 30 feet per minute below the normal operating conditions due to supply air and exhaust air fluctuations as well as room air cross drafts Consult your Safety Officer or Laboratory Manager for proper operating speeds Enclosure Op...

Page 39: ... 800 522 7658 Figure 6 2 Guardian Airflow Monitor with Airflow Switch Light Reflector Speed Control Airflow Monitor LED Circuit Board Airflow Switch with Adjustment Screw Control Panel Green Safe LED Silence Alarm Button with Test Reset Red Alert LED with Audible Alarm ...

Page 40: ...ld be recertified at least annually The certifier should perform the minimum following tests Downflow Velocity Test HEPA Filter Leak Test In addition the following tests should also be performed at the user s discretion Measure of Line Voltage and Current Smoke Test to determine proper airflow patterns Lighting Intensity Test when appropriate Noise Level Test when appropriate Vibration Test when a...

Page 41: ...impeller plenum assembly The HEPA filter rests below the motorized impeller assembly 1 Unplug the enclosure from the electrical outlet 2 Remove HEPA filter per the HEPA filter removal procedure outlined earlier in this chapter 3 Consult the wiring diagram in Appendix C of the manual and disconnect all the wires of the motorized impeller Be sure to connect wires on the new motor in the same way the...

Page 42: ...zed Impeller Replacement 2 Model Motorized Impeller Wire Access Hole Impeller Mounting Bracket Hardware Front Panel Mounting Screws for Motorized Impeller HEPA Filter Capacitor Mounted here on Electrical Subassembly Located behind the Control Panel Wire Access Holes Motorized Impellers 3 or 4 Models ...

Page 43: ...res 6 1 and 6 2 2 Remove the two screws holding the speed control using a Phillips screwdriver Refer to Appendix A for Replacement Parts Diagram 3 Disconnect all wires leading to the speed control Connect wires on new speed control in the same position as the old speed control 4 Reassemble to the system in the same position and with the same screws that were removed earlier ...

Page 44: ...w monitors filters and storage cabinets or stands 1 Work Surfaces An optional dished work surface is available to attach to the Vertical Clean Bench Dished work surfaces are contoured to fit the dimensions of the filtered enclosures to contain spills Epoxy is chemical resistant See Figure 3 1 for installation Catalog Description Dimensions W x D x H 3909900 Black 2 foot wide 24 x 29 x 1 3909901 Bl...

Page 45: ...1 ea 3910700 Airflow Sensor w Connector 2 ea 1885405 6 32 x 31 Phillips machine screw to mount Airflow Monitor Circuit Board 2 ea 1891808 6 32 x 50 Phillips thread cutting screw to mount Airflow Sensor 1 ea 3935501 Upper Diffuser w Air cutout 2 1 ea 3935503 Upper Diffuser w Air cutout 3 1 ea 3935505 Upper Diffuser w Air cutout 4 3 Accessory Filters HEPA Filter HEPA Filter is 99 99 efficient on par...

Page 46: ...ght Hinge Left Hinge Dual Doors Right Hinge Left Hinge 48 9900000 36 9900100 30 9900200 24 9900300 9900600 18 9900400 9900700 9907000 9907100 12 9900500 9900800 48 w Self Closing Doors 36 w Self Closing Doors 30 w Self Closing Doors 24 w Self Closing Doors 24 ADA 9904000 9904300 24 ADA w Self Closing Doors 18 ADA 9904100 9904400 12 ADA 9904200 9904500 3747000 2 Telescoping Base Stand with Fixed Fe...

Page 47: ...ng and Modifying Your Vertical Clean Bench Product Service 1 800 522 7658 5 IV Bar Kits For pharmacy applications IV Bar Kits support intravenous bottles and bags 3721000 2 IV Bar Kit 3721001 3 IV Bar Kit 3721002 4 IV Bar Kit ...

Page 48: ...tions are not present inside the enclosure Improper user techniques for the enclosure See Certifying the Enclosure Chapter 3 and Safety Precautions Chapter 4 sections in the manual Ref Appendix D External factors are disrupting the enclosure airflow patterns See Location Requirements Chapter 2 Certifying the Enclosure Chapter 3 and Safety Precautions Chapter 4 sections of this manual Ref Appendix ...

Page 49: ... filter or increase speed Blower and lights won t operate Unit not plugged into outlet Plug enclosure into appropriate electrical service Circuit breaker s tripped Reset or replace circuit breaker Lights do not work Lamp not installed properly Inspect lamp installation Lamp wiring disconnected Inspect lamp wiring Defective lamp Replace lamp Light switch is defective Replace light switch Defective ...

Page 50: ...ase downflow velocity The HEPA filter may have become loaded If downflow velocity is correct calibrate the airflow monitor outlined in this manual in Chapter 6 Monitor alarms air way to airflow monitor sensor is blocked by insects dust or debris Lightly clean the airway with clean air Be careful not to touch sensitive electrical components Audible disable will not stay operational An alarm conditi...

Page 51: ...47 Chapter 8 Troubleshooting Product Service 1 800 522 7658 Service Operating Record Log Customer Name Model Number Date Installed Serial Number Unit Location Date Comments ...

Page 52: ... EA AN N B BE EN NC CH H C CO OM MP PO ON NE EN NT TS S A AN ND D R RE EP PL LA AC CE EM ME EN NT T P PA AR RT TS S The components that are available for your Vertical Clean Bench are listed The parts shown are the most commonly requested If other parts are required please contact Product Service ...

Page 53: ... ID x 380 OD 9C 2 7868402 Bushing Spacer 31 x 63 10 1 9 Ft 6913700 Wiper Sash Seal 11A 2 1936800 Bushing Heyco closed 1 50 Dia 11B 2 1934601 Bushing Heyco w Flex Shutter 1 50 Dia 12A 2 3940500 Hinge outer 12B 2 3940501 Hinge Inner 12C 4 1591606 Rubber Bumper 12D 2 3939600 2 and 4 Sash Closure Door 12E 2 3939601 3 Sash Closure Door 12F 2 3940700 Extension Bi Fold Door 3 12G 2 3940701 Extension Bi F...

Page 54: ...Enclosure 230V 24C 2 3934600 Impeller Motorized 4 115V older units prior to 7 1 05 24D 2 3934601 Impeller Motorized 4 230V older units prior to 7 1 05 25A 1 1306900 Capacitor 2 115V 10 MFD 25B 1 or 2 1306900 Capacitor 3 or 4 115V 10 MFD 25C 2 1306600 Capacitor 4 115V 15 MFD prior to 7 1 05 25D 2 1306800 Capacitor 2 230V 4 MFD effective 2MFD 25E 2 or 4 1306800 Capacitor 3 or 4 230V 4 MFD effective ...

Page 55: ...32B 1 3707901 HEPA Filter 3 30 x 18 x 3 32 w Gasket 32C 1 3707902 HEPA Filter 4 42 x 18 x 3 32 w Gasket 35A 1 1333800 IEC Power Inlet 115V 35B 1 1305800 Power Cord 115V Right Angle 35C 1 1305900 Power Cord 230V Right Angle 35D 1 1339200 Receptacle RFI Inlet 230V 36A 1 115V 1327204 Circuit Breaker 5 AMP 36B 2 230V 1327200 Circuit Breaker 3 AMP 40A 1 1952500 Gauge Pressure Mini Helic II 40B 1 366740...

Page 56: ...nts and Replacement Parts Product Service 1 800 522 7658 Figure A 1 Replacement Parts Purifier Vertical Clean Benches 26 Fluorescent 24 25 27 UV 23 15 14 40 7 13 18 35 36 Not Shown 28 31 32 20 29 30 11 16 9 10 1 6 3 2 4 5 17 19 12 Not Shown 22 ...

Page 57: ...53 Product Service 1 800 522 7658 A AP PP PE EN ND DI IX X B B D DI IM ME EN NS SI IO ON NS S See the following dimensions for the Purifier Vertical Clean Benches ...

Page 58: ...54 Appendix B Dimensions Product Service 1 800 522 7658 Figure B 1 Purifier Vertical Clean Bench ...

Page 59: ...rs Ambient temperature range 41 to 104 F 5 to 40 C Maximum relative humidity 80 for temperatures up to 88 F 31 C decreasing linearly to 50 relative humidity at 104 F 40 C Main supply voltage fluctuations not to exceed 10 of the nominal voltage Transient over voltages according to Installation Categories II Over voltage Categories per IEC 1010 Temporary voltage spikes on the AC input line that may ...

Page 60: ...56 Appendix C Vertical Clean Bench Specifications Product Service 1 800 522 7658 C 1 ...

Page 61: ...57 Appendix C Vertical Clean Bench Specifications Product Service 1 800 522 7658 C 2 ...

Page 62: ...58 Appendix C Vertical Clean Bench Specifications Product Service 1 800 522 7658 C 3 ...

Page 63: ...59 Appendix C Vertical Clean Bench Specifications Product Service 1 800 522 7658 C 4 ...

Page 64: ...d Clean Room and Work Station Requirements Controlled Environment Washington D C IES Recommended Practice IES RP CC 001 86 Recommended Practice for HEPA Filters Mt Prospect IL Institute for Environmental Sciences 1986 IES Recommended Practice IES RP CC 001 96 Laminar Flow Clean Air Devices Mt Prospect IL Institute for Environmental Sciences 1986 IES Document IES CC 011 85 T A Glossary of Terms and...

Page 65: ...tical Clean Bench 3970300 Series 3 Purifier Vertical Clean Bench 3970400 Series 4 Purifier Vertical Clean Bench Serial No Various See Individual Declaration Year of Manufacture 2004 and subsequent I the undersigned hereby declare that the equipment specified above conforms to the above Directive s and Standard s See individual Declaration of Conformity which will be signed by the importer for your...