Laguna Tools MCO8000-0250, Manual

Page 1: ...al LAGUNA TOOLS 2072 Alton Parkway Irvine California 92606 Ph 800 234 1976 www lagunatools com Model Number MCO8000 0250 2018 Laguna Tools Inc LAGUNA and the LAGUNA Logo are the registered trademarks of Laguna Tools Inc All rights reserved ...

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Page 3: ...sheet 6 Receiving your machine 8 Introduction to Table Saws 8 Parts of the machine 9 Where to locate your machine 13 Unpacking your machine 13 What you will receive with the machine 14 Assembly and setup 14 Using and adjusting the machine 52 Maintenance and troubleshooting 57 Electrical drawing 67 ...

Page 4: ...utor Read the following carefully before operating the machine 1 Keep the working area clean and be sure adequate lighting is available 2 Do not wear loose clothing gloves bracelets necklaces or ornaments Wear face eye respiratory and body protection devices as indicated for the operation or environment 3 Be sure that the power is disconnected from the machine before tools are serviced or an attac...

Page 5: ...tempted by others Laguna Tools Inc is not responsible for additional tools or modifications sold or performed other than from by Laguna Tools Inc on any Laguna Tools Inc machine Warranty maybe voided upon the addition of such described tools and or modifications determined on a case by case basis Software purchased through Laguna Tools Inc is not covered under this warranty and all technical suppo...

Page 6: ... country Specification sheet 12 inch machine Table saw Blade capacity 12 inch Spindle diameter 5 8 inch Blade speed 4500 rpm Blade tilt 90 to 45 degrees Max depth of cut 3 9 inches 100mm at 90 degrees 3 15 80mm inches at 45 degrees Scoring blade 3 9 inches 100mm Spindle diameter 20 mm Blade speed 8500 rpm Motor 3000 W 3 phase 220 volts Table size 34 inches x 12 inches Rear table size 12 inches x 2...

Page 7: ...tical stroke 0 to 5 5 inches 0 to 140mm Lateral stroke 0 x 5 inches 0 x 125mm Table vertical travel 0 to 5 5 inches 0 to 140mm Tool diameter 0 625 inches 16mm Motor 3000 W 220 volts 3 phase Shaper Spindle diameter 0 75 inches 19mm Spindle travel 3 9 inches 100mm Max cutter diameter 7 9 inches 200mm Motor 2800 W 220 volts 3 phase Spindle speed 1800 3000 6000 9000 rpm Dust port 4 inch diameter Total...

Page 8: ...very driver You must then contact the seller Laguna Tools within 24 hours Packaged machine Introduction to combination machines Note This manual covers machines with various sliding table lengths Some of the shorter sliding tables do not come with support legs or support extensions Some of the items that are covered by this manual may be optional extras This combination machine is designed to give...

Page 9: ...9 Parts of the machine 12 10 11 8 9 13 ...

Page 10: ... Parts of the machine 1 Sliding table 2 Support table 3 Table saw fence 4 Blade angle adjustment handle 5 Blade guard 6 Mobility kit 7 Clamp 8 Jointer planer dust chute 9 Mortiser unit 10 Blade vertical adjustment handle ...

Page 11: ...n be moved along the sliding table to suit the job at hand It is adjustable vertically and for parallelism to the sliding table 3 Table saw fence The table saw fence is adjustable along an extension rail which is attached to the side of the main table The fence is designed to give superior rigidity and is adjustable to be parallel to the blade 4 Blade angle adjustment handle The blade angle adjust...

Page 12: ...l adjustment handle The blade vertical adjustment handle is located at the side of the machine It is locked in position with a clamp screw 11 Planer The planer is a heavy construction and has a cast iron table 12 Jointer The jointer has long cast iron tables to ensure that the jobs are produced flat and accurate 13 Body The body of the machine is a welded construction from heavy gauge steel plate ...

Page 13: ...of blanks and cut jobs Unpacking your machine 1 Dismantle the box and lift the box off the pallet 2 Using the knife cut the plastic wrap 3 Remove all the parts that have been packed with the machine 4 Remove the machine from the pallet with a forklift Note If you have any doubt about the described procedure seek professional assistance Do not attempt any procedure that you feel is unsafe or that y...

Page 14: ...14 What you will receive with the machine Support table Mortiser unit ...

Page 15: ...15 10 9 8 7 6 5 4 3 2 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 ...

Page 16: ...able support 9 Jointer planer cutter head guard 10 Sliding table support legs 11 Fence 12 Fence sliding table 13 Mortiser control handle 14 Cross cut fence 15 Jointer guard arm 16 Dust hose support 17 Straight line shoe 18 Jointer handle 19 Mortiser clamp handles 20 Saw throat plates 21 Sliding table clamp 22 Saw guard dust hose 23 Scoring shims ...

Page 17: ... 30 Handles 31 Miter gauge 32 Jointer fence 33 Mobility handle 34 Shaper guard 35 Table side support 36 Mobility wheels 37 Fence support 38 Table support left hand Assembly and setup Fitting the mobility kit Wheel vertical adjustment Mobility kit handle Mortiser adjustment handle Offset mobility wheel ...

Page 18: ... correct positions To adjust the wheels down loosen the locking bolt and rotate the adjuster until the machine is raised off the ground Note Never operate the machine with the mobility wheels contacting the ground as this could be dangerous Fitting the mortiser C wrench Nut Allen wrench Mortis chuck guard Allen key Blanking plug Locking bolt ...

Page 19: ... four Allen screws Remove the blanking plug prior to fitting a cutter The chuck is adjusted to suit the various sizes of cutter by fitting an Allen key through the hole in the top of the guard Clamping studs and nuts Clamping stud and nut Lower fixing bolt View inside the planer Loosen the two nuts on the side of the machine Loosen the lock nut on the inside of the planer Lower the mortiser onto t...

Page 20: ...eck that the table is parallel by sliding a parallel block under the parallel rod at one end and adjusting the table vertically until the rod just touches the block Move the block to the other end of the rod and check the clearance between the block and the rod Adjust the table parallel to the steel rod by loosening the two locking nuts and adjusting the screw lower bolt Once the table is parallel...

Page 21: ...te The clamp has two holes to allow it to cover the table Fit the adjusting handle through the top bearing and into the bottom bearing Adjusting handle Clamping screw Remove the clamping screw Fit the vertical adjusting handle through the top bearing and into the bottom support Secure with the clamping screw ...

Page 22: ... select the pitch required retract the index pin and twist so that it is not engaged in the barrel holes Loosen the clamp and twist until the required pitch is in line with the index pin Release the index pin and check that it is line with the hole in the barrel Tighten the clamp Ensure that the index pin will engage and disengage freely Depth stop Vertical gauge Vertical clamp ...

Page 23: ... emergency switches have been reset To reset the emergency stop switch twist until the switch pops out Prior to starting the mortiser set the planer feed control handle in the neutral position up Clamp Movement control handle Side stops Vertical control handle Switches Miter gauge Feed control handle ...

Page 24: ...ew from under side Jacking screws Fit the guard arm to the side of the table with the clamp screw Note Two jacking screws are provided to adjust the guard parallel to the cutter head The guard comes factory set but should adjustment be required loosen the lock nuts and adjust the screws in or out depending on the adjustment required then retighten the lock nuts ...

Page 25: ... guard into the aluminum holder and clamp in position To adjust the fence arm vertically turn the vertical adjusting screw To adjust the angle of the guard turn the angle adjusting screw Fitting the jointer fence Fence clamp bar Fence Support Support bar Fence Fence clamp handles Fit the fence support by lifting the lateral clamp handle and gently sliding onto the support bar ...

Page 26: ...amp handle Cutter guard Slide the cutter guard into the back T slot and clamp in position with the screws provided Ensure that the guard completely covers the cutter head Should the fence be adjusted laterally always adjust the position of the guard to ensure that no part of the cutter head is exposed Fitting the jointer table handle Fit the side handle to the side of the jointer table Jointer tab...

Page 27: ...s Table vertical control handle Table height gauge Feed control handle Planer table lock Emergency stop button Start stop switches Fence clamps Angle clamp Fence lateral movement clamp Guard angle adjuster Guard height adjuster ...

Page 28: ...table 3 Lift the dust collection chute and move to the position shown above Note When the dust chute is in the planer position its shaft activates a micro switch This is a safety device and if the micro switch is not activated the jointer will not start Note When the dust chute is locked in the jointer position it activates a micro switch This is a safety device and if the micro switch is not acti...

Page 29: ...les are in the vertical position the safety lever and micro switch engage To lower the tables lift the safety lever Note When you lower the tables to the jointer position ensure that you lock the tables Never operate the jointer with the tables unlocked Dust chute micro switch ...

Page 30: ...pport Left hand table support Remove the back panel off the table supports Fit the table supports to the side of the machine with the fixing screws Re fit the back panel Note If your machine is supplied with a small sliding table it will not require the table supports Machine with no table supports Machine with table supports ...

Page 31: ...se you to drop it Loosen the table support bolts and remove one nut and one washer from each of the four bolts Place the washers above the slots in the table support or the slots in the machine for short sliding tables Move the support bolts so that they are approximately in line with the slot centers and are equal distant from the ends of the sliding table Sliding table support bolts Blanking plu...

Page 32: ...ble Straight edge The sliding table now has to be adjusted to the main saw table Adjust the gap between the sliding table edge and the main table The distance is not important and it is suggested that you use two washers one at each end in the gap and slide the sliding table up to the washers Fine adjustment is detailed later in the manual Once adjusted nip the nuts under the machine Do not fully ...

Page 33: ...the saw blade should make contact with the front and the back of the blade evenly If the table is not cutting parallel adjust as follows Note Only adjust one end of the sliding table Note This adjustment may be easer to complete with the miter gauge and clamp fitted covered later in the manual 1 Loosen three of the sliding table clamp nuts ones under the machine 2 Move the sliding table either in ...

Page 34: ...able and adjust the leg height so that the leg takes the weight of the sliding table Note Legs only supplied for longer sliding tables Fitting the push pull handle Fit the push pull handle to the sliding table T slot The handle can be fitted at any position along the sliding table to suit Push pull handle ...

Page 35: ...e chrome handle on the top of the fence body and slide the fence onto the clamp strip Once in position clamp with the chrome handle on the top of the fence body The fence can be fitted in the high or low position depending on the job at hand Rip fence clamp strip Low position slot Fence body Rip fence high position Clamp handle Fence body Chrome handle Clamp handle Curser ...

Page 36: ...correctly Set the fence to a dimension 2 is suggested Cut a short block of wood and measure If the block is not at the set dimension adjust the cursor Fitting the straight line shoe The straight line shoe is fitted into the T slot in the sliding table The shoe is used to cut straight edges on uneven width plank by jamming the plank under the shoe and clamping the opposite end with the table clamp ...

Page 37: ...clamp can be fitted to any point along the sliding table but the far left hand end is the most convenient Fitting the sliding table side table and fence For machines with the short sliding tables fit the side table support to the machine body If you have a machine with the longer sliding table the side table support comes fitted to the table supports covered earlier Side table support Fixing bolts...

Page 38: ...usted T bolts Side table Side table on T bolts Attach the side table to the T slots in the sliding table and clamp with the ratchet handles The position of the side table along the sliding table is not important it can be adjusted to suit the job at hand Rest the table on the support bar and attach the support bar to the side table with the two bolts provided Side table support bar Bearings ...

Page 39: ...st the leveling screws until the table edge is level with the straight edge two ratchet handles loose 4 Adjust the nuts on the support bar until the table farthest away from the sliding table is level with the straight edge 5 Tighten the ratchet handles and lock the nuts on the support bar and recheck 6 Readjust if required Note The adjustment must be completed at both sides of the extension table...

Page 40: ... the fence to the required angle and re clamp To fit the fence to the table Remove the central clamp nut on the fence Insert the pivot pin into the selected hole while dropping the central clamp stud into the slot in the side table Attach the nuts and tighten To adjust the fence to the angle required Loosen the clamp nuts Slide the fence to the required angle Re clamp the nuts Slot Fence Fence piv...

Page 41: ...the underside of fence sliding the extension out and re clamping Flip stop Flip stop retracted The fence has an adjustable flip stop with micro adjustment as shown above Fitting a saw blade Lock the spindle by inserting the Allen key into the spindle While holding the Allen Saw blade Riving knife clamp bolt Scoring blade ...

Page 42: ... hose to the dust extraction port covered later in the manual Fitting the scoring blade Lock the spindle by inserting the Allen wrench in the spindle While holding the Allen wrench loosen the spindle nut and remove Assemble the blade onto the spindle ensuring that the teeth are in the correct direction Replace the washer and clamp nut Scoring controls To adjust the scoring blade laterally loosen t...

Page 43: ...fe This effectively locks the guard onto the riving knife and unless the clamp screw is loosened to excess the guard cannot come off Remove the clamping nut on the guard Push the screw back into the guard Push the guard onto the riving knife so that the slot mentioned earlier lines up with the slot in the riving knife Push the screw through the riving knife and attach the clamping nut Tighten in t...

Page 44: ...me off during a cut Connect a 4 inch dust hose between your dust collector and the main dust port Ensure that the connection is secure You will require a dust collector with a capacity of a minimum of 1000 CUFM the stronger the better as the machine can produce a lot of dust Dado throat plate Dado throat plate A dado throat plate is fitted as follows Removing the screws in the fitted throat plate ...

Page 45: ...at plate with the same screws The machine is supplied with a push stick and push pad Saw controls Lock Saw blade height adjuster Saw blade angle adjuster Push stick Push pad Saw scoring on off switch Emergency stop switch ...

Page 46: ...pindle with the Allen wrench and loosen the nut with a wrench as shown Assemble the washer sanding drum washer and nut and tighten Fit the relevant rings into the table to reduce the clearance between the sanding drum and the table to a minimum Shaper vertical adjustment handle Spindle raised ...

Page 47: ...t and clamp in the position required Assembling the guard to the table There are two tapped holes in the table for the guard clamp screws Fit the shaper guard above the holes and fit the two clamp screws The fences are sideways adjustable and are locked in position by tightening the clamp screws at the back of the shaper guard The fences can be moved forward and back by adjusting the fence adjustm...

Page 48: ...guard body Door transport screw Motor clamp nut Motor Safety switch activator Shaper spindle speed Shaper spindle speed pulleys Drive belt To access the shaper motor the transport screw in the door has to be removed and discarded ...

Page 49: ... a safety micro switch that removes power from the motor but this must never be relied on and power must be disconnected from the machine prior to accessing the pulleys or motor Fitting the dust hose The shaper guard takes a 4 inch dust hose You will need a dust collection system with a minimum of 1 000 cubic feet per minute the stronger the better The dust hose is located at the back of the shape...

Page 50: ...perate the machine while under the influence of drugs alcohol or medicine or if tired 5 Always wear eye protection safety glasses or a safety shield and hearing protection 6 Wear a dust mask Long term exposure to the fine dust is not healthy 7 Remove your tie rings watch and all jewelry Roll up your sleeves and never wear loose clothing You do not want anything to get caught in the blades or cutte...

Page 51: ...To stop jointer planer Press any of the emergency stop buttons or red jointer planer stop button Note To reset the emergency stop button twist and pull Machine test Now is the time to test the machine Note To reset the emergency stop button twist and pull out 1 Check that the machine is clear of all tools and other loose objects 2 Check that all the adjusting and locking handles are tight 3 Check ...

Page 52: ...correctly do not use the machine until the fault has been corrected Before you cut any wood read the safety rules at the front of this manual Using and adjusting the machine Adjustments Note The machine has had all its functions calibrated at the factory but some movement may have taken place due to shipping conditions This is unavoidable and it is recommended that the following checks are made pr...

Page 53: ...dth of the sheet at both ends Note This method will double the amount of error and any adjustment that is required should be halved Also the stop is closer to the table than the end of the sheet so only adjust the stop in very small amounts For example if you are using a 2 ft x 2 ft sheet and you are out of parallel by 1 16 inch adjust the stop 0 01 inch and repeat the cuts First cut Second cut Th...

Page 54: ...rect dimension No adjustment should be required as the gauge is factory set and doweled in position If adjustment is required loosen the gauge clamp screws remove the scale remove the dowels refit the gauge to the correct dimension drill two new dowel holes and fit the removed dowels Anti kickback teeth Anti kickback teeth Drive roller Cutter head Pressure roller Thickness gauge Machine in planer ...

Page 55: ...he tooth and rotate to the new cutting face Note Take special care to clean the tooth and its mating surface Any dirt or sawdust that is trapped under the tooth will cause it to be at a different height from the other teeth and degrade the surface finish when you start machining This will result in you having to take all the teeth out and clean the teeth and the mating surfaces again Take your tim...

Page 56: ...tter head The out feed table must be level with the cutter head blade when the blade is at top dead center T D C and the table must be locked 1 Rotate the cutter head so that the blade is at the T D C position 2 Place a straight edge on the out feed table over the cutter head and check that the blades just touch the straight edge Note This has to be checked at both sides of the table Adjusting the...

Page 57: ...en one of the fence s clamping screws and adjust the relevant jacking screw Re clamp and recheck Once the fences are aligned at the table repeat the procedure at the top of the fence There should not be an error if the fences are square to the table Note Only make small adjustments Maintenance and troubleshooting All tools and machines require regular maintenance and this machine is no exception T...

Page 58: ... to be inspected regularly for cracks cuts and general wear If damage is found replace belts To re tension the belts loosen lock nut The weight of the motor should put enough tension on the belts Then tighten the lock nut The belts come factory set but they should be checked for tension after about 8 hours of use The belts may to be re tensioned as they will have bedded into the V grooves Bearings...

Page 59: ...place motor 5 Open circuit in motor or loose connections 5 Replace or repair motor or loose connection Machine will not start 1 Check that the start switch is fully depressed 1 Fully depress the start switch 2 Check that the electrical power cord is plugged into the power outlet 2 Plug the power cord into power outlet 3 Check that the electrical supply is on 3 Reset the breaker 4 With the power di...

Page 60: ...ired correctly 7 Correct wiring 8 Safety switch not made 8 Check all safety switches Motor tries to start but will not turn 1 With the power disconnected from the machine try to turn the blade by hand If the blade will not turn check the reason for the jamming A typical reason is wood jamming the blade 1 Remove the reason for the jam 2 Capacitor faulty 2 Replace the capacitor 3 Motor faulty 3 Repl...

Page 61: ...short circuit item Motor will not develop full power or motor speed slows with load overheats or stalls 1 Motor run capacitor at fault 1 Replace the capacitor 2 Machine overloaded 2 Take smaller cuts 3 Motor overheating 3 Clean motor taking care to make sure that all the cooling fins are clean 4 Short circuit in motor or loose connections 4 Repair or replace motor loose connections Motor overheats...

Page 62: ... bolts Excessive snipe gouge in the end of the board that is uneven with the rest of the cut 1 Out feed table is too low 1 Reset out feed table with cutter head 2 Operator pushing down on trailing end of job 2 Eliminate downward pressure on trailing end of job 3 Job is not supported as it leaves the out feed of the planer 3 Support the job as it leaves the out feed of the planer Job stops or slows...

Page 63: ...d bearings Shiny finish 1 Blades are blunt 1 Replace the blades 2 Too fine a cut 2 Increase the depth of cut Chip marks random pattern 1 Chips not removed from cutter head 1 Use a dust collection system or a stronger dust collection system Board edge is concave or convex after jointing 1 Job not held with even pressure on in feed and out feed table during cut 1 Hold job with even pressure as it mo...

Page 64: ...crew are clean and lubricated 2 Re lubricate 3 Check that the guide plate is not jamming 3 Clean and re lubricate Ensure that you clean the whole guide plate by moving the saw arbor fully up and fully down cleaning the exposed part of the guide plate 4 Inspect the guide plate and bearing plate for wear and damage 4 If damaged or worn replace Saw Poor cut 1 Dull blade 1 Change the blade 2 Bent toot...

Page 65: ...e drive belts 6 Fence not aligned correctly 6 Align fence Blade or cutter overheats 1 Dull blade or cutter 1 Change the blade cutter or re sharpen 2 Pitch is too small for the depth of cut 2 Change to a blade cutter with the correct pitch 3 Wood too hard for the selected blade cutter 3 Change the blade cutter Machine vibrates 1 Machine not level on the floor 1 Re level the machine ensuring that it...

Page 66: ... system You need a minimum of 1 000 cubic feet per minute at the machine The stronger the dust collection the better 1 Upgrade dust collection 2 Check that the dust hose is not blocked 2 Remove blockage 3 Check that the dust collector is not full 3 Empty dust collector ...

Page 67: ...67 Electrical drawing ...

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Page 69: ...69 Revised wiring diagram for later machines ...

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Page 71: ...71 Exploded view drawings and parts list ...

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Page 105: ...105 Copyright 2010 Laguna Tools Inc Warning no portion of these materials may be reproduced without written approval from Laguna Tools Inc All documentation subject to change without notice ...

Page 106: ...cations subject to change Machines may be shown with optional accessories 2018 Laguna Tools Inc LAGUNA and the LAGUNA Logo are the registered trademarks of Laguna Tools Inc All rights reserved 2072 Alton Parkway Irvine CA 92606 Ph 800 234 1976 www lagunatools com ...