Lamtec LT3, Quick Reference

Page 1: ...www lamtec de Sensors and Systems for Combustion Engineering Quick Reference for End Users Lambda Transmitter LT3 Combination Probe KS1D...

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Page 3: ...3 4 4 4 Main Menu Settings 24 4 5 LSB Remote Software Optional 25 4 6 External Operation via Programming Unit optional 26 5 Maintenance 27 5 1 Checking Calibrating the KS1D Combination Probe 27 5 1 1...

Page 4: ...Functional Description 59 8 2 2 Factory Setting of the Digital Outputs 60 8 2 3 Settings 60 8 2 4 Diagnosis of the Digital Outputs 62 8 3 Digital Inputs via the LSB Module LSB Address 11 and 55 63 8...

Page 5: ...al describe the Lambda Transmitter LT3 with all required components The infor mation in this document applies to the software version V0 106 If you utilise a different ver sion this can lead to other...

Page 6: ...d by re spective pictograms They serve to safeguard your personal safety and help you to avoid op erating errors This operating manual contains the information required for the product to be used in a...

Page 7: ...draws the user s attention to the possibility of imminent danger If it is not avoided it may result in death or very serious injury The plant including its surroundings could be damaged CAUTION This...

Page 8: ...ansportation and storage as well as maintenance and service are maintained Intended use The product described here has left the factory in a flawless safe and checked condition and it must be maintain...

Page 9: ...VDE 0105 or IEC 364 or directly comparable standards like DIN 0832 These persons must have access to the provided operating manual and any pertinent or der related documentation during all work and ob...

Page 10: ...the faulty equipment can be switched off immediately A switch off does not lead to direct follow up problems Avoiding consequential damages To avoid consequential damages in the event of failure whic...

Page 11: ...decom missioning transport and storage NOTICE Do not switch off the Lambda Transmitter LT3 as long as the KS1D Combination Probe is mounted Not even if the associated plant has been brought to a stand...

Page 12: ...in the superstoichiometric area 1 in situ directly in the flue gas Fig 3 1 Standard design of the KS1D Combination Probe Fig 3 2 KS1D Combination Probe without housing Alternatively Fig 3 3 KS1D Combi...

Page 13: ...12 3 Product Description Fig 3 4 KS1D Combination Probe for manual cleaning 1 KS1D HT Combination Probe 2 High dust reception flange with pneumatic fittings...

Page 14: ...13 3 Product Description 3 2 C Declaration of Conformity...

Page 15: ...14 3 Product Description...

Page 16: ...the standard Functions Reading of the O2 and COe measured values Password entry Information regarding the probe fuel warnings faults software version CRC and serial number Calibration of measurement...

Page 17: ...you to menu entries or to the edit mode in the case of selected pa rameters or values With the keys and the currently selected value can be changed accordingly Hold down the respective key and the va...

Page 18: ...17 4 Display and Operational Controls 4 2 2 Information Menu Structure 4 2 3 Calibration Menu Structure...

Page 19: ...18 4 Display and Operational Controls 4 2 4 Settings Menu Structure...

Page 20: ...ription status line Active fault warning Operating mode OK Heat up cold start Status of limit values 1 4 Active limit value not triggered Non active limit value off Active limit value undershot exceed...

Page 21: ...In case of overflow underflow of the measuring range the corresponding measured values flash Press ENTER to access the main menu Meaning of the symbols Password entry Information regarding the probe a...

Page 22: ...21 4 Display and Operational Controls 4 4 1 Main Menu Password Entry...

Page 23: ...ls 4 4 2 Main Menu Information Meaning of the symbols Measured values and probe data Fault warning history Software version of LT3 and display CRC checksums Serial number Manual reset of the limit val...

Page 24: ...u Calibration Meaning of the symbols Required access level Offset of calibration to 21 O2 air calibra tion Without COe calibration At least 1 Customer or higher O2 calibration At least 1 Customer or h...

Page 25: ...ance mode Without Filter time of the measured values Without Analogue outputs At least 1 Customer or higher Triggering of probe replacement At least 1 Customer or higher CO trigger threshold At least...

Page 26: ...eading writing and comparison of data records Including connecting cable for USB CAN module LT3 length of 4 m For connection to the existing 5 pole M12 socket Including USB CAN module type 657R9000 Wi...

Page 27: ...al Operation via Programming Unit optional Operation and Parameter Settings Full access by password to the parameter level Read and write datasets Including connecting cable length 4 m to connect to t...

Page 28: ...6 hours after commissioning 12 months for natural gas combustion systems 5 1 1 Checking Calibrating the Air Voltage Offset 1 Switch off the plant If you cannot switch off the plant the probe must be d...

Page 29: ...es and probe data with In MEASURED VALUES and PROBE DATA select Display of the O2 measured values Display of the COe measured values Display of the Rki internal probe resistances Display of the curren...

Page 30: ...istance regulation is active Ph Display of the current heating capacity Rki S Display of the setpoint value for the internal resistance regulation O2 CO Evaluates the cross talk response between the O...

Page 31: ...password via and ENTER Access level 1 Factory setting Customer Level 0000 access to customer functions only Customers can change the password for access level 1 For details ask the burner manufacture...

Page 32: ...ues can be setted as an output during active maintenance mode In the main SETTINGS menu select In the MAINTENANCE MODE settings select Menu 460 ACTIVATE DEACTIVATE MAIN TENANCE MODE is opened Select w...

Page 33: ...ed for optimum operation Rki O2 25 The probe does not become hot enough The probe was installed in a cold spot and is thus cooled Determine a new installation site If necessary check whether aRki O2 o...

Page 34: ...cold start termination leads directly into measurement operation without an additional prompt If the probe does not reach its optimum operating point falsified measured values and possibly faults and...

Page 35: ...The following calibrations must be performed with the probe after commissioning and or probe replacement 1 Offset calibration required see Chapter 5 1 9 1 Offset Calibration perform to 21 O2 Adapts t...

Page 36: ...offset calibration the probe must be located in the ambient air and should run for at least 30 minutes in a fault free measuring mode No access level is required NOTICE In case of the KS1D HT type 65...

Page 37: ...med The U O2 value stabilises to values between 10 20 mV The Rki internal probe resistance values lie between 15 25 Display of whether the internal probe resistance regulation is active Ph Display of...

Page 38: ...this type Recommended test gas 3 vol O2 in N2 NOTICE When performing a reference measurement using an external measuring device check if the measuring device is measuring wet or dry In the case of de...

Page 39: ...intenance Deactivate MAINTENANCE MODE In Probe Calibration select for O2 cali bration With change the O2 val ues of the probe Within 5 s confirm the calibration with otherwise the calibration is not a...

Page 40: ...656R2015 a hose connection for calibration gas through which the test gas 40 60 l h can be input is available Recommended test gas 3 vol O2 200 ppm CO 100 ppm H2 in N2 COe value to be set 300 ppm A te...

Page 41: ...Choose a test gas combination so that O2 or COee content lies in the usual plant specific range and within the specified measuring range of the probe In standard applications in the combustion technol...

Page 42: ...device laying on the table 1 Probe LS2 KS1 KS1D in Standard housing 2 Hose 3 Particle filter 4 Test gas connection 5 Plug in nozzle for flue gas channel 6 Test gas outlet 7 Hose Fig 5 3 Testing devic...

Page 43: ...e connected to the pressure reducer or the compressed air supply of the test gas bottle using hose or hose clamp Di 4 Da 6 mm 0 236 in The corresponding test gas is to be given up with 2 1 bar pressur...

Page 44: ...rameter 15 internal value O2 the probe is fine Should the deviation of oxygen value be more than 0 2 vol the probe must be calibrated according to the manual 2 O2 O2 testing calibration Compare oxygen...

Page 45: ...the CO H2 Electrode Test gas Composition O2 Vol COe ppm N2 Vol A 21 0 Rest B 3 0 Rest C 3 300 Rest CO Equivalent COe is the sum of all components in the exhaust gas In test gases it is represented by...

Page 46: ...be with test gas containing CO NO H2 etc Some ppm are enough If the probe is OK this immediately reacts with a considerable increase in the probe voltage COe value respective to the probe dynamic resp...

Page 47: ...ilities Maintenance mode Level 0 see Chap ter 5 2 1 Maintenance Mode Filter time of the measured values Level 0 Analogue outputs Level 1 see Chapter 8 1 3 Conversion of the Output Range via the User I...

Page 48: ...e 5 2 4 Replacing a Probe 5 2 5 Display 5 2 6 Limit Values Probe replacement A minimum of access level 1 is required for triggering See Chapter 5 2 4 Replacing a Probe Display no access level is requi...

Page 49: ...isplay 001 Use the arrow key to change back from display 001 to the appropriate indication of the limit values If the limit value must be quitted by hand a hand symbol is shown in the display Use the...

Page 50: ...will be displayed by a blinking symbol in the status line of the screen With the arrow key you can reach the fault warning code from the main screen A fault warning is displayed until the according v...

Page 51: ...the heating capacity cannot be further increased current actual value of Ri 20 to reached the setpoint value of the internal resistance Rki of 20 Check the value of the internal resistance Rki in the...

Page 52: ...d or for LT3 over 100 tolerance time of 30 seconds 2 Rki O2 too low Internal resistance of ceramics of O2 under 10 tolerance time of 30 seconds Help If Rki O2 for LT3 F over 50 and or for LT3 over 100...

Page 53: ...n Device or probe defective Contact the manufacturer and specify the trigger for diagnostic purposes Help Remove the probe and check it in ambient air Check the wiring between LT3 and probe sensor sig...

Page 54: ...he O2 electrode in CO containing flue gas the O2 sen sors Kelvin value moves outside the permissible range 800 1200 K The warning WH004 or WH104 is indicated CO temperature is too high too low The cal...

Page 55: ...54 6 Correcting Faults 1 Serial number customer ID or service password reset Contact the manufacturer Display if customer ID in LT3 and UI do not correspond Warning no Warning text...

Page 56: ...Information select for the fault his tory Fault history 01 Number of the entry 001 Fault number of the main processor If the fault number is displayed as 101 100 there is a fault in the monitoring pro...

Page 57: ...mantling the KS1D Combination Probe or the probe installation fit ting PIF Before opening shut down the system Wear suitable protective clothing and a protective mask Fix respective warning informatio...

Page 58: ...ntrolled via the LSB SYSTEM BUS In the process the module is triggered by an adjustable address 1 99 The statuses of the outputs are transferred in the data bytes If an analogue output module with the...

Page 59: ...ge adjustable between 0 30 000 ppm Factory setting 0 1 000 ppm 4 20 mA Analogue outputs 3 and 4 are currently deactivated at the factory and or reserved for other values such as flue gas temperature a...

Page 60: ...ect to make set tings In SETTINGS select for analogue out puts Analogue outputs offer setting possibilities for current range or voltage range Output range Selection of the current or voltage range ac...

Page 61: ...are to be executed NOTICE All outgoing lines from the LSB module must be screened The screens must be applied to the PE rail as short as possible NOTICE The termination resistor 120 must be installed...

Page 62: ...factory In case of a later installa tion or exchange the LSB address 51 must be set on the module using only 2 rotary switches Digital output 1 Term 13 14 Locked faults Digital output 2 Term 23 24 War...

Page 63: ...desired trigger to the respective digital output Warning locked fault Calibration Maintenance Limit value Limit value 1 digital output 1 only Limit value 2 digital output 2 only Limit value 3 digital...

Page 64: ...uts 4 LEDs above the switches indicate the switching state of the digital outputs NOTICE Manual activation of the relay outputs Position 1 output contact always closed Position A output contact switch...

Page 65: ...All outgoing lines from the LSB module must be screened The screens must be applied to the PE rail as short as possible NOTICE The termination resistor 120 must be installed and activated on the firs...

Page 66: ...gnosis of the Digital Inputs 4 LEDs above the switches indicate the switching state of the digital outputs Digital input 1 Trigger OFFSET CALIBRATION Digital input 2 RESET FAULT Digital input 3 SWITCH...

Page 67: ...nes from the HART module must be screened The screens must be applied to the PE rail as short as possible NOTICE The termination resistor 120 must be installed and activated on the first and the last...

Page 68: ...BM100 listens for different measured process values on LSB processes these signals and transfers them to field bus Setting of LSB address not necessary 8 5 1 DIP Switch Use DIP switches to configure s...

Page 69: ...Byte position Byte number wise from 1 Designation Configuration 1 2 COe actual value COe display value uint 16 value in ppm 3 4 COe actual value status Measure value status CO O2 and edge information...

Page 70: ...ration 1 2 Fault warning reset Execution for change byte 1 2 of 0x55AA 0xAA55 0xAA55 0x55AA 3 ID number of digital module 1 16 Here specify the number of the digital module 1 16 and set the address on...

Page 71: ...bit encoding Explanation 0x0001 CO edge not triggered 0x0002 CO edge triggered undershot 0x0001 0x0002 Not set Edge signal not determined by sending device 0x0200 Underrun 0x0400 Overrun 0x0800 Maint...

Page 72: ...x 0 5 mm2 cabled in pairs with screening impedance 120 300 500 m 2 x 2 x 0 75 mm2 cabled in pairs with screening impedance 120 Example cable type for fixed installation LAPP cable 2170267 LAMTEC arti...

Page 73: ...oss due to bound heat qAf tA tL A2 21 O2 B The calculation of the flue gas losses is based on the following mean fuel values Oil A2 0 68 B 0 007 Gas A2 0 66 B 0 009 It is assumed that the combustion t...

Page 74: ...erature 0 400 C 3 3 Analogue output 3 efficiency Factory setting 80 100 4 20 mA 4 4 Analogue output 4 flue gas temperature Factory setting 0 400 C 4 20 mA DIP switch 1 LSB terminal resistance 120 ON a...

Page 75: ...e ON Initialisation not yet performed or not successfully ended e g because the module could not be initialised No message has been received for at least 3 seconds LED 2 green POWER ON Module complete...

Page 76: ...When uninstalling protect the ends of cables and the connectors from corrosion and soil ing Corroded connectors can cause malfunctions Always store in a dry location and if possible keep in the origi...

Page 77: ...d KS1D is also based on environmental considerations The modules can easily be separated and sorted into distinct types and recycled accordingly The device contains electrical and electronic component...

Page 78: ...ments are normally used here since the humidity has been extracted from the flue gas As a result O2 measurement values vary see diagrams below Fig 11 1 Theoretical max deviations of the O2 concentrati...

Page 79: ...78 11 Appendix...

Page 80: ...KG Wiesenstra e 6 D 69190 Walldorf Telefon 49 0 6227 6052 0 Telefax 49 0 6227 6052 57 info lamtec de www lamtec de publication no DLT3148 18 aEN 001 The information in this publication is subject to t...