Larius Jolly, Operating And Maintenance Instruction Manual

Page 1: ...ITALIANO Ediz 010 06 2015 www larius eu OPERATING AND MAINTENANCE INSTRUCTION Jolly Electric piston pump...

Page 2: ...order to achieve the primary objective of creating value Larius S r l is the only leading Italian company in the international market The brand is distri buted worldwide through an extensive network o...

Page 3: ...d due to the lower input of diluent liquids to the product Fewer applications to cover the surface to be painted High quality components and raw materials with high resistance to wear Pressure and spr...

Page 4: ...mps NEW EXCALIBUR Version on trolley Rif 18776 DRAGON Rif 30184 JOLLY Top finish version Rif 18774 1 ZEUS Rif K35100 THOR 220V 50Hz Long pumping unit Rif 20705 THOR 220V 50Hz Short pumping unit Rif 20...

Page 5: ...Electric diaphragm pumps VIKING Rif 18741 MIRO Rif 21500 GIOTTO Rif 12450 DALI Rif 18900 www larius eu...

Page 6: ...manual without prior notice This manual is to be considered as an English language translation of the original manual in Italian The manufacturer shall bear no responsibility for any damages or inconv...

Page 7: ...21 Replacing the pump unit housing gasket p 22 Replacing the pump unit stem gasket p 24 Correct positioning of the pump unit p 28 Replacing the release group seal p 29 spare parts RECIRCULATING SAFETY...

Page 8: ...ing risk due to movable parts in the equipment Tenersi lontano dalle parti in movimento Do not use the equipment without the proper protection Before any inspection or maintenance of the equipment car...

Page 9: ...uct is sucked pushed towards the pump outlet and then sent to the gun through the flexible hose A electronical device placed next to the reduction gear casing allowstoadjustandcontrolthepressureofthem...

Page 10: ...1 8 L min M16 x 1 5 M 0 019 15 Kg 80dB A A 450 mm B 460 mm C 550 mm TECHNICAL DATA JOLLY 230Vac 50Hz min 4Kw asynchronous 0 65 kW 210 bar 1 8 L min M16 x 1 5 M 0 019 16 Kg 80dB A A 580 mm B 540 mm C 9...

Page 11: ...e 4 Suction filter 5 Plug filter 6 Pumping group 7 ON OFF switch 8 Potentiometer for adjusting the operating pressure POS Description 9 Suction product pipe 10 Coupling for product delivery 11 Alarms...

Page 12: ...iz 010 06 2015 POS POS 17 18 19 20 21 22 23 24 Trolley Suction tube Recirculation hose Wheel Product delivery tube coupling Unlocking manual device Electric motor Product delivery tube Description Des...

Page 13: ...our of the employees shall strictly comply with the Accident prevention AND ALSO ENVIRONMENTAL regulations in force in the countrywheretheplantisinstalledandused Read carefully and entirely the follow...

Page 14: ...eforeconnecting the cable to the mains Never carry a plugged in equipment Disconnect the equipment before storing it and before performing any maintenance operation or replacing of accessories Do not...

Page 15: ...N POWER SUPPLY Make sure that the electrical system is earthed and complies with regulations Check the mains voltage corresponds to 230 Vac 50Hz Thesupplyelectriccable F4 oftheequipmentisprovided with...

Page 16: ...cting the cable to the mains Place the pressure control knob F6 on the MIN position turn counterclockwise WASHING OF THE NEW EQUIPMENT Theequipmenthasalreadybeenadjustedatourfactorywith light mineral...

Page 17: ...he gun into the solvent tank and press the trigger so as to recover the residual solvent As the pump idles press the OFF 0 switch to stop the unit Now the machine is ready Should you use water paints...

Page 18: ...me into contact with aluminium parts of the equipment they can cause dangerous chemical reactions with risk of explosion Make sure the product to be used is compatible with the materials employed for...

Page 19: ...ulating safety valve G2 turn clockwise to release the valve Presstheswitch ON I oftheequipmentandturnslightly thepressurecontrolknobclockwise G3 soasthemachine works at the idle speed Themachinewillco...

Page 20: ...fog overspray and waste of product Inordertoavoidoverthicknessofpaint letthegunadvance sideways right left when spraying Always paint with regular parallel bands coats Keep a safety and constant dist...

Page 21: ...g safety valve H3 to release the pressure in the circuit Follow the washing procedure before using again the equipment Lift again the suction pipe and remove the solvent tank Now point the gun into th...

Page 22: ...gunit open the drain valve I L ROUTINE MAINTENANCE CHECK ON THE PACKING NUT Daily check the packing nut is tight in order to avoid wastes but not excessively to prevent the piston from seizing and the...

Page 23: ...diz 010 06 2015 WARNING PLATES Art 16801 Art 16858 Art 16859 Art 16854 Art 16852 M MODELLO MATRICOLA ANNO DI COSTRUZIONE MADE IN ITALY WWW LARIUS EU Art 56524 Art 8079 Art 18677 www larius eu JOLLY 17...

Page 24: ...of the gun butt is too fine The nozzle is partially clogged The product is too dense The filter of the gun butt is too fine The nozzle is worn The gaskets of the pumping group are worn Suction or deli...

Page 25: ...tting of connection from the flexible hose to the gun Clean or replace the flexible hose and the nozzle Move the switch O2 to the OFF position to stop the equipment Reduce pressure to the minimum turn...

Page 26: ...t P7 to the end of the thread using a 45 mm spanner Unscrew the suction casing using a 32 mm spanner as illustrated If necessary remove the suction pipe P8 by means of a 19 mm spanner before performin...

Page 27: ...n Remove the pump unit P13 from the foot valve P14 as shown Inspect the two parts separately PIT STOP MAINTENANCE Thereplacementofupperandlowerwilltakeabout25minutes REPLACING THE FOOT VALVE SEALS Rep...

Page 28: ...pump unit housing P19 as shown Unscrew the gasket ring nut P20 completely All the gaskets in the unit must be replaced at the same time to ensure a correct operation of the equipment Remove the upper...

Page 29: ...mp unit housing as shown Removethelowerstainlesssteelmalering P22 asshown Fitthenewgasketkitaccordingtothecomponentsequence shown in the picture Upper white PTFE Grey polyethylene Waxed leather Grey p...

Page 30: ...and replace it with a new one P24 REPLACING THE PUMP UNIT STEM GASKET Secure the stem P19 in a vice as shown Waxed leather Code16155 Steel male ring Code 16108 Polyethylene grey Code 16124 PTFE white...

Page 31: ...f 18648 Replace if necessary Use a 10 mm spanner to unscrew and remove the stem P19 as indicated Removethecompletegasketkit P25 fromthestem P19 as shown in order to replace it Steel male ring Code 186...

Page 32: ...0 Ref 16126 with grease as shown Vaseline is recommended for this task Replacethescraperring P26 ofthevalvepiston asshown in the picture Check the surfaces of the ball P27 and ball housing P28 and rep...

Page 33: ...ponents coupled as shown from unscrewing Use a 36 mm spanner to screw the pump unit P10 Make the piston stem P19 completely slide Use the pin P12 supplied to tighten the gasket ring nut P11 Close unti...

Page 34: ...imum tolerance accepted for correct ope ration is 21 mm maximum and 16 mm minimum Use a gauge to measure the gap between the base of the template and the tightening groove Screw the pump unit onto the...

Page 35: ...the drawing of the pump unit and follow disassembly operations in reverse order Once the unit has been correctly positioned tighten the lock nut P37 hard against the front template To tighten use a 45...

Page 36: ...0 R V S W Q U Z Complete electro hydraulic control device Ref 56561 Page 38 Complete electro mechanical group page 34 Recirculating safety valve group ref 56563 Page 32 Complete hydraulic group page 3...

Page 37: ...LY 31 T V S W Q U Trolley page 36 Complete electro hydraulic control device Ref 56561 Page 38 Complete electro mechanical group page 34 Recirculating safety valve group ref 56563 page 32 Complete hydr...

Page 38: ...lve housing 3 53007 3 OR 2018 4 16419 Ring BK 2018 5 16420 Complete rod 6 16410 Spring 7 16409 Clamping ring 8 16408 Pin 9 16405 Knob Q RECIRCULATING SAFETY VALVE GROUP REF 56563 for all versions www...

Page 39: ...4 Handle 2 50526 Handgrip 3 56527 Right frame tube 4 56528 Left frame tube 5 37406 Screw 6 34009 Washer 7 37403 Foot 8 37177 Screw R FRAME ref 56564 WARNING Always indicate code and quantity for each...

Page 40: ...eu JOLLY 34 2 3 4 5 5 6 6 7 8 9 9 10 11 12 13 14 15 16 17 21 22 1 23 COMPLETE PISTON RIF 18650 COMPLETE SLEEVE RIF 56562 COMPLETE CONNECTION TUBE REF 18790 ELECTRO HYDRAULIC GROUP REF 56561 COMPLETE...

Page 41: ...18663 Reduction cover 5 18667 Bushing 6 4233 Pin 7 18672 Complete cam 8 18680 Complete transmission 9 18681 Transmissione bushing 10 18665 Spring 11 18664 Rod bushing 12 18685 Ring 13 34020 Rivet 2 mm...

Page 42: ...on 1 21654 Handle 2 50526 Handgrip 3 37406 Screw 4 34009 Washer 5 91047 Wheel washer 6 37218 Wheel 7 18635 Frame 8 95159 Caps 9 37177 Screw T www larius eu JOLLY 36 WARNING Always indicate code and qu...

Page 43: ...18553 OR 2012 13 56540 Disk 14 9288 Spring 15 56547 Releasing rod 16 56538 Guiding bushing 17 56541 Rod rubber 18 18652 Piston rod 19 16130 Ball 20 18651 Lower gaskets kit 21 18648 Scraper ring 22 186...

Page 44: ...oup ReF 56561 for all versions V www larius eu JOLLY 38 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 19 24 23 22 13 25 26 29 28 29 27 WARNING Always indicate code and quantity for each part requ...

Page 45: ...tronic card 6 56534 Filter cap 7 16205 Filter sieve 8 18627 Sieve support 9 56535 Gasket 10 96206 Fitting 11 18614 Fitting 12 5933 Switch 13 95210 Dowel 14 18684 Gasket 15 18692 Pressure sensor 16 186...

Page 46: ...de 16114 PTFE White Code 16177 Polyethylene grey Code 16136 Code 16132 Code 16105 PTFE scraper ring Code 18648 Waxed leather Code16155 Steel male ring Code 16108 Polyethylene grey Code 16124 PTFE whit...

Page 47: ...Filter 6 56542 Filter fitting 7 56573 Reciculation hose 8 18054 Spring 9 96206 Nipple Pos Pos Code Code Descripton Description 56571 Suction recirculation group 1 56569 Suction tube 5 16802 Filter 6 5...

Page 48: ...Pos Code Description 0 56568 Complete suction recirculation group 1 18170 Rilsan hose 2 16066 Nut with spring 3 8046Tube Pos Code Description 4 4011 Fitting 5 16802 Filter www larius eu JOLLY 42 WARN...

Page 49: ...k the perfect connection among all the electrical components at least every 250 working hours The length of the brush contact must be higher than 7 mm to guarantee a good working of the rotary group T...

Page 50: ...Length of the new brush Minimum length of the brush REPLACE0 Ediz 010 06 2015 www larius eu JOLLY 44 1 1 m m 7 m m BRUSH Ref 56570...

Page 51: ...nut Copper gasket Filter Handgrip Spring Copper gasket M16X1 5 articulated joint 1 4 articulated joint See ta ble 18270 18280 11004 11006 11032 11203 11008 11010 11011 11014 11012 11013 11034 11206 11...

Page 52: ...Code 55050 7 5 mt Code 35018 10 mt ANTIPULSATIONS HOSE 1 4 M16x1 5 max pressure 250 bar Code 35013 5 mt Code 35014 7 5 mt Code 35017 10 mt Code 18026 15 mt Art 147 HIGH PRESSURE MANOMETER M16x1 5 Art...

Page 53: ...complete with n 1 Roller with extra long fiber n 1 Roller with long fiber n 1 Roller with medium fiber Flexible hose mt 2 3 16 M16x1 5 GUN EXTENSION Art 153 cm 30 Art 153 cm 40 Art 155 cm 60 Art 158 c...

Page 54: ...SC 23 40 TSC 23 60 TSC 27 20 TSC 27 40 TSC 27 60 TSC 31 40 TSC 31 60 Art 18270 SUPER FAST CLEAN base UE 11 16x16 Art 18280 GASKET NOZZLES CODES SFC07 20 SFC07 40 SFC09 20 SFC09 40 SFC11 20 SFC11 40 SF...

Page 55: ...PAINT SPRAYING EQUIPMENT L innovazione Quella vera...

Page 56: ...Tel 39 0341 621256 Fax 39 0341 621234 www larius eu 23801 CALOLZIOCORTE LECCO ITALY Via Antonio Stoppani 21 TEL 39 0341 62 11 52 Fax 39 0341 62 12 43 E mail larius larius com Internet http www larius...