LAUMETRIS MKL, User Manual

Page 1: ...LAUMETRIS UAB TECHNIKOS STREET 4 KELERISKIAI VILLAGE KEDAINIAI DISTRICT 57343 LITHUANIA Tel 37034742390 info laumetris lt USER MANUAL FOR MANURE SPREADER MKL...

Page 2: ...SER MANUAL Manure spreader MKL 2 Happy to become an agricultural machinery supplier of Yours Willingly efficiency of Laumetris machinery will vastly increase Your overall results Kind regards Laumetri...

Page 3: ...____________________ _______________________________ _______________________________ Laumetris UAB Technikos street 4 Keleriskiai village Kedainiai district 57343 Lithuania Tel 37034742390 info laumet...

Page 4: ...periods in such cases the seller must be addressed regarding the warranty claim Only claims which had been correctly completed and submitted no later than two weeks after the defect occurred can be p...

Page 5: ...heels 13 2 3 3 Hydraulic and pneumatic systems 13 2 3 4 Periodical servicing 13 2 3 5 Driving on public roads 14 2 4 Signs and notices 14 3 TECHNICAL SPECIFICATIONS 18 4 DESIGN AND OPERATING PRINCIPLE...

Page 6: ...rakes 48 7 2 1 Servicing of the pneumatic brake system 48 7 2 2 Adjustment of the elements of the pneumatic brake system 49 7 2 3 Servicing and adjustment of the hydraulic brake system 50 7 3 Hydrauli...

Page 7: ...e Transporting machinery named below are manufactured in compliance with Council Directive 2006 42 EC The above declaration covers the following manure spreaders MKL XX Serijos Nr MKLXXXXXXXXXXX000 MK...

Page 8: ...e provided that the user manual is followed Therefore this manual must be read before beginning to use the product Read the manual before using the product The user manual is the main guidance for the...

Page 9: ...tory plate placed on the right frontal side of the frame The number is written and embossed on the frame above the statutory plate Axis statutory plate Wheel axis brand and type are marked on the axis...

Page 10: ...spreader attended a work safety and first medical aid course and hold a tractor driver s license During work effective work safety requirements and occupational medicine safe driving and road traffic...

Page 11: ...dent 1 4 2 Requirements prior to use Before using the manure spreader the user must read the operating instructions and follow the instructions provided During transportation adjust the driving speed...

Page 12: ...is not turned on it is prohibited to stay between the tractor and the manure spreader or behind the manure spreader 3 When connecting the hydraulic pneumatic and electricity systems of the manure spr...

Page 13: ...eels and adjust hub bearings and brakes only after installing protective supports under the sway beam and the axle and inserting protective wedges under the wheels of the opposite side 6 Install jacks...

Page 14: ...cal loading capacity Usually technical loading capacity is higher than according to road regulations 7 Do not work with the manure spreader when there is more than 8 surface inclination 8 Pay attentio...

Page 15: ...lements Information sign Marking of the place of installing jacks Warning sign Indication of slow moving vehicle Place at the rear of the body Information sign Greasing points marking Place on the cha...

Page 16: ...anging manure transporter direction to spreading into the body controlled from the tractor Place front of the body YELLOW SUPPORT FOOT GREEN TAILGATE RED MANURE TRANSPORTER BLUE HITCH CYLINDERS Inform...

Page 17: ...USER MANUAL Manure spreader MKL 17 Fig 2 1 Sticker position schematic...

Page 18: ...200 Table 3 2 Technical specifications of MKL 16 18 20 Specifications may differ according different options of a product The maximum weight of the load reflects the technical load of the product it d...

Page 19: ...L Manure spreader MKL 19 Fig 4 1 Chain transporter diagram 1 chain transporter 2 chain transporter tensioning bolts 3 chain transporter tensioning axis 4 chain transporter driving axis 5 reductor 6 hy...

Page 20: ...hubs reduces tire wear and improves the manoeuvrability of the manure spreader The vibration of the axle trapezoidal steering rods is reduced by shock absorbers Using a manure spreader with a two axle...

Page 21: ...he hydraulic system of the tractor Fig 4 3 Fig 4 3 The general hydraulic diagram of the manure spreader 1 chain transporter hydro motor 2 tailgate hydraulic cylinders 3 support foot hydraulic cylinder...

Page 22: ...e customer s request hydraulic Hydraulic single line circuit braking system Fig 4 6 Hydraulic single circuit braking system schematic 1 Main valve 2 brake force control valve 3 brake hydraulic cylinde...

Page 23: ...place or repair any worn out parts or assemblies replace any obsolete hose of the hydraulic system with new ones This shall be done every 5 years paint any scratched or damaged rusted places apply gre...

Page 24: ...being transported project beyond the dimensions of the manure spreader follow the requirements of the traffic rules while marking of the load and ensuring safety on the road ATTENTION It is prohibite...

Page 25: ...conveyor tension 6 4 Detaching the manure spreader off the tractor Detach the manure spreader from the tractor in accordance with the following procedure activate the hand brake of the manure spreader...

Page 26: ...nure spreader with the hitch loop of the tractor Fig 6 3 Protection wedges placement method ATTENTION The manure spreader cannot be detached off the tractor if protection wedges blocks are not placed...

Page 27: ...20 19 5 M 14 x 1 5 13 min 15 max 130 min 150 max 450 30 24 6 M 18 x 1 5 27 min 29 max 270 min 290 max 450 60 27 8 M 20 x 1 5 35 min 38 max 350 min 380 max 600 60 30 10 M 22 x 1 5 45 min 51 max 450 min...

Page 28: ...17 16 62 63 1 5 x 140 M 14 x 1 5 19 18 5 93 94 1 6 x 205 M 18 x 1 5 24 21 5 160 161 1 3 8 x 275 M 18 x 1 5 24 21 5 220 221 1 3 8 x 275 M 18 x 1 5 27 21 5 220 221 2 3 4 8 x 275 M 20 x 1 5 30 27 220 22...

Page 29: ...when mounting twin wheels since the disc offset could make hub positioning problematic 7 1 2 Maintenance of axles Constantly check the tightening of the hub covers Any lost or damaged cover must be r...

Page 30: ...USER MANUAL Manure spreader MKL 30 Table 7 6 Rigid and steering axle lubrication and maintenance table ATTENTION For each instruction increase check frequency in the event of heavy duty...

Page 31: ...USER MANUAL Manure spreader MKL 31 Fig 7 6 Rigid axle lubrication and maintenance point map Fig 7 7 Dual mode steering axle lubrication and maintenance point map...

Page 32: ...USER MANUAL Manure spreader MKL 32 Fig 7 8 Standard self steering axle lubrication and maintenance point map Table 7 7 Brake gasket check...

Page 33: ...USER MANUAL Manure spreader MKL 33 Table 7 8 Bearing gap check of axle version with press in hub cap Table 7 9 Bearing gap check of axle version with flanged hub cap...

Page 34: ...USER MANUAL Manure spreader MKL 34 Table 7 10 Bearing gap check of Teknoax axle version with press in hub cap Fig 7 9 Grease change in hub bearings...

Page 35: ...USER MANUAL Manure spreader MKL 35 Table 7 11 Grease change in hub bearings...

Page 36: ...USER MANUAL Manure spreader MKL 36 Table 7 12 Brake cam support lubrication Table 7 13 Brake lever stroke check and any adjustments...

Page 37: ...USER MANUAL Manure spreader MKL 37 Table 7 14 Grease steering hinges Table 7 15 Steering hinge gap check and any adjustments...

Page 38: ...USER MANUAL Manure spreader MKL 38 Table 7 16 Shock absorber end screw torque check Table 7 17 Part Table 7 15 and 7 16 torque instructions...

Page 39: ...Manure spreader MKL 39 Table 7 18 Steering control cylinder fastening screw torque check Table 7 19 Part Table 7 18 torque instructions Table 7 20 Approximate regulation of the steering angle accordin...

Page 40: ...USER MANUAL Manure spreader MKL 40 Table 7 21 Steering rod end screw torque check Table 7 19 steering angle adjustment according to Table 7 20 grease steering joints...

Page 41: ...USER MANUAL Manure spreader MKL 41 Table 7 22 Brake cylinder fastening screw torque check...

Page 42: ...MANUAL Manure spreader MKL 42 7 1 3 Maintenance of tandem and tridem suspension Table 7 23 Tandem and tridem mechanical suspension lubrication and maintenance table Fig 7 10 Tandem and tridem series l...

Page 43: ...USER MANUAL Manure spreader MKL 43 Fig 7 11 Lubrication and maintenance map Table 7 24 Axle anchoring to leaf spring Table 7 25 Part Table 7 24 torque instructions...

Page 44: ...USER MANUAL Manure spreader MKL 44 Table 7 26 Threaded pin torque check on rocker arm support Table 7 27 Part Table 7 26 torque instructions...

Page 45: ...NUAL Manure spreader MKL 45 Table7 28 Threaded pin torque check on axle reaction rods Table 7 29 End terminal screw torque check on axle reaction rods Table 7 30 Part Table 7 28 and 7 29 torque instru...

Page 46: ...owing 1500 2000 km it is necessary to check and if necessary adjust the wheel hub bearings Adjustment shall be performed in accordance with the following procedure attach the manure spreader to the tr...

Page 47: ...the steering axles of the three axle chassis Routine maintenance If the manure spreader is used intensively the following shall be performed every 3 months lubricate the vertical axles of the hub turn...

Page 48: ...that they are not the same the rods 4 should be adjusted Fig 7 14 A distance of around 4 mm greater is allowed at the front but not otherwise Fig 7 14 Steering axle 1 hydraulic cylinder pressing the...

Page 49: ...ll be performed only after the adjustment of the bearings of the wheel hub by changing the brake shaft s brake lever torque or angle of the brake lever in respect of the shaft For this purpose it is n...

Page 50: ...performed only after the adjustment of the bearings of the wheel hub by changing the brake shaft s brake lever torque or angle of brake lever in respect of the shaft For this purpose it is necessary p...

Page 51: ...ways of elimination 9 PERIODICAL SERVICING 9 1 Lubrication Lubrication is one of the most important factors determining the durability of separate assemblies and mechanisms Timely lubrication and app...

Page 52: ...USER MANUAL Manure spreader MKL 52 Fig 9 1 Lubricamtion ap of a manure spreader Fig 9 2 Lubrication points ATTENTION Use only high quality lubricants The hubs must be with covers...

Page 53: ...he operation of mechanisms compliance of lubrication with the requirements of the manual checking of the tyre pressure in accordance with the requirements of the manual checking of the closing of the...

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Page 55: ..._____________________________ _______________________________________________________________________________________ __________________________________________________________________________________...

Page 56: ..._____________________________ _______________________________________________________________________________________ __________________________________________________________________________________...

Page 57: ...WWW LAUMETRIS LT info laumetris lt 370 347 42390 Technikos street 5 Keleriskiai village Kedainiai district 57343 LITHUANIA...