Launch TLT440, Installation Manual

Page 1: ...sition columns and locking latch plates 10 5 2 5 Column and cross tube assembly 11 5 2 6 Installation and Adjustment of cables 11 5 2 7 Install the Power Unit hydraulic lines 13 5 2 8 Air line connect...

Page 2: ...he consent of the manufacturer or against the use scope may lead to direct or indirect damage to the product l Personnel who perform Installation and adjustment should have electrical knowledge l Oper...

Page 3: ...ve Power Unit FR Column Front Cross Tube Left Runway Right Runway RR Column Rear Cross Tube Cables RL Column 2 1 7 2 Drive On Ramp 2 3 5 3445 4 5 5 5 5 7 2 5 950 1000 500 550 500 550 1 7 0 2 0 0 Fig 1...

Page 4: ...p Fron t Cov er Fro nt Ra mp Le ft Run way Tur n Tabl e Rol ling Jack Rig ht Ru nway Side Slip Plate RL Colum n Cable Drive On Ra mp Fr ont C ross Tube Rea r Cro ss Tub e 2 1 7 2 3 445 4 5 5 5 5 7 2 5...

Page 5: ...der When the runway stops the safety locking latch will insert into the slot of latch plate to prevent the runway from falling For lowering the lift when the locking latches rest on the plates it must...

Page 6: ...m Slack cable device Locking latch Column Air cylinder Locking latch plate Fig 3 M20 GB T6172 86 L eft Front Column Cable Lockin g Latch P late M20 Nut Adjustme nt Nut J am Nut Fig 4 www diagtools eu...

Page 7: ...surface other than concrete The lift must be installed on concrete floor conforming to the minimum requirement showed in this manual Don t install the lift on the concrete with seams or crack and defe...

Page 8: ...columns can be confirmed l Draw a diagonal line to show a triangle The location of the columns can be set with reference Note l All the dimensions are based on the external border of the base plate l...

Page 9: ...268 268 268 268 23 5 23 5 23 5 B 23 5 B 1 2 3445 A 4555 5925 5 3 5 9 6 5 1 5 C 3 Rear Left Column 4 Rear Right Column 1 Front Left Column 2 Front Right Column Fig 6 www diagtools eu Pernavas 43A Riga...

Page 10: ...through tube opening and do not assemble the sheaves in the cross tube ends at this time Be sure cables are not crossed inside tube l With the openings in the cross tube side lined up with the left ru...

Page 11: ...ce the latch plate in the back of the column Fig 4 The latch plate should be oriented toward the back of the column from the centre line of the threaded stud l Place the FRL filter regulator and lubri...

Page 12: ...ll sheaves in cross tube ends and plastic spacers The plastic spacer is placed on each side of the sheave l Install the sheave pins with the bolts and attach each cable to column top plate with spacer...

Page 13: ...I Cable III Cable IV Fig 12 Cautions Adjust the 4 cables for equal tension Inspect the cables again to ensure there is no crossing or improper installation before running the lift Make sure the cables...

Page 14: ...0L Keep dust and other pollutants away from the oil tank l Fix the pipes with clips as illustrated Cautions Get rid off the foreign substance in the hoses and uncover the plug of cylinder If the hose...

Page 15: ...Hose Air Control Valve Air Outlet Air Hose E Fig 13 FL Column Plas tic Tube FR C olumn 2 P in 3 2 36 GB T91 8 6 P ower Unit Air Va lve Brack et Hyd raulic Cy linder Oil Ho se Pin fo r Cylinde r Right...

Page 16: ...ssing air valve Actuate air control valve and check latch operation on all four corners The locking latches should pull in beyond cross tube ends to clear the latch plate FRL Unit Air Supply Hose Air...

Page 17: ...of the hole is the same as that of the anchor bolt Insert the anchor bolt and make the washers lean against the base of the column If shimming is required enough thread must be left l When fastening t...

Page 18: ...rive on Ramps Install wheel stop plates and drive on ramp Fig 2 Cautions The drive on ramps should be able to turn freely after installation 5 2 11 Installation of turn table and side slip plates 440W...

Page 19: ...trol valve to disengage all the 4 locking plates and push the lowering handle on the power unit to lower the lift l When the vehicle is lifted up to the required height first press the lowering handle...

Page 20: ...y for the service and maintenance You may order new spare parts to replace damaged ones according to their material codes in the list 1 2 3 4 5 6 7 6 8 9 10 11 1 2 1 3 1 4 15 16 17 3 4 5 2 18 1 9 20 2...

Page 21: ...noid valve auto reset TSV98322S 103100214 Quick L type air fitting APL6 02 solenoid valve 9 103201504 Bracket of air valve 10 104090094 Quick hose fitting AD34 5 ZD SM 11 103020133 Screw M10 25 GB T57...

Page 22: ...W 455 455W Installation Manual 21 201 20 2 203 204 2 05 20 5 20 6 207 2 08 20 9 2 10 2 1 1 2 1 2 213 2 14 2 16 217 2 18 219 22 0 22 1 www diagtools eu Pernavas 43A Riga Latvia LV 1009 37129416069 info...

Page 23: ...06 103220066 440 Sheave 104990137 455 Sheave 207 103201514 Air cylinder assembly 208 103100183 L air connector APL6 M5 209 103060358 Pin B6X35 GB882 86 210 103201505 Air cylinder connector 211 1030603...

Page 24: ...ion Manual 23 30 1 3 02 3 03 30 4 305 3 06 307 3 08 3 09 3 10 311 3 13 312 314 31 5 31 6 317 318 3 19 320 30 9 30 5 322 3 23 324 32 5 321 TLT440W TLT455W www diagtools eu Pernavas 43A Riga Latvia LV 1...

Page 25: ...114 Inner arm slider 312 103201484 Safety rack I 313 103201485 Safety rack II 314 103201481 Seat assembly 315 104990115 Scissor arms 316 103201493 Cylinder pushing axle 317 104990114 Inner arm slider...

Page 26: ...LAUNCH 440 440W 455 455W Installation Manual 25 TLT440 TLT455 www diagtools eu Pernavas 43A Riga Latvia LV 1009 37129416069 info diagtools eu...

Page 27: ...llation Manual 26 401 402 403 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 TLT440W TLT455W www diagtools eu Pernavas 43A Riga Latvia LV 1009...

Page 28: ...55 clamp 414 103201519 Cable I 103201929 455 cable I 103201520 Cable II 103201930 455 Cable II 103201521 Cable III 103201931 455 Cable III 103201522 Cable VI 103201932 455 Cable VI 415 103201513 440 H...

Page 29: ...008 Ball seat 431 104080007 Ball 429 201020694 Cover of side slip plate 430 201020690 Fixing pin Diagram of hydraulic system 6 2 4 1 5 M 3 7 8 P 11 9 1 Gear Pump 2 Motor 3 Filter 4 Check Valve 5 Safet...

Page 30: ...em 1 3 X Y 4 5 P P S R B A 2 1 Air Source 2 Air Control Valve 3 Air Cylinder 4 Pneumatic Pump 5 Cylinder TLT440 TLT455 Diagram of Pneumatic system 1 3 P R A 2 P 1 Air Source 2 Air Control Valve 3 Air...

Page 31: ...LAUNCH 440 440W 455 455W Installation Manual 30 Diagram of electrical system SB L1 L3 L2 380V KM M KM Contactor www diagtools eu Pernavas 43A Riga Latvia LV 1009 37129416069 info diagtools eu...