LBS GENERATION2FILTRATION G2F-POR101 Series Manual Download | Manualshive

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G2F-POR101 Filter Cart Operation Procedure Manual

Part # NPOR101-2016

ISO 9001:2008 REGISTERED QMS

Page 1 of 16

Rev # 4.4
Jan. 2016

Copyright © 2016

G2F-POR101 SERIES

Portable Oil By-pass Systems

THE NEXT GENERATION OF OIL FILTRATION

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Summary of Contents for GENERATION2FILTRATION G2F-POR101 Series

Page 1: ...ilter Cart Operation Procedure Manual Part NPOR101 2016 ISO 9001 2008 REGISTERED QMS Page 1 of 16 Rev 4 4 Jan 2016 Copyright 2016 G2F POR101 SERIES Portable Oil By pass Systems THE NEXT GENERATION OF OIL FILTRATION ...

Page 2: ...hart Pg 3 Pictorial Parts List Pg 4 Hydraulic Schematic Pg 5 Electrical Schematic Pg 6 7 Hose Connections Pg 8 Safety Precautions Pg 8 Procedure Pg 9 10 Adjusting Relief Valve Pg 11 Technical Notations Pg 12 13 G2F Element Change Procedure Pg 14 15 Technical Support Pg 16 Head Office Contact Information Pg 16 Warranty Pg 16 NOTE G2F is the abbreviation for Generation 2 Filtration ...

Page 3: ...420 H Weight kg 27 Suction filter 1 80 Mesh G2F filter housing 1 G2F LP350 type Normal flow l min 4 Maximum tank capacity liters 1 800 Hose connection JIC Inlet 6 JIC Outlet 6 JIC Maximum oil temperature C 80 Range of oil viscosity cSt 9 220 Working pressure Element change out pressure bar 3 5 Feed Volts 1 110V 1 230V 1 220V 3 230V 400V 3 220V 440V Motor Hz kW 60Hz 0 37 kW 50Hz 0 25 kW 60Hz 0 37kW...

Page 4: ...G2F POR101 Filter Cart Operation Procedure Manual Part NPOR101 2016 ISO 9001 2008 REGISTERED QMS Page 4 of 16 Rev 4 4 Jan 2016 Copyright 2016 PICTORIAL PARTS LIST ...

Page 5: ...G2F POR101 Filter Cart Operation Procedure Manual Part NPOR101 2016 ISO 9001 2008 REGISTERED QMS Page 5 of 16 Rev 4 4 Jan 2016 Copyright 2016 HYDRAULIC SCHEMATIC ...

Page 6: ...Filter Cart Operation Procedure Manual Part NPOR101 2016 ISO 9001 2008 REGISTERED QMS Page 6 of 16 Rev 4 4 Jan 2016 Copyright 2016 ELECTRICAL SCHEMATIC Schematics depending on unit configuration as depicted below ...

Page 7: ...G2F POR101 Filter Cart Operation Procedure Manual Part NPOR101 2016 ISO 9001 2008 REGISTERED QMS Page 7 of 16 Rev 4 4 Jan 2016 Copyright 2016 ...

Page 8: ...start up and operating of the G2F POR101 only and any other safety requirements set out by law and or company must be followed relating to safety and lock out policy or procedures Ensure Power supply switch is in the off position G2F Element is in the G2F LP 350 Housing G2F Lid is tight Oil viscosity is between 9 220 cSt G2F Filter Cart is on a level surface Do not leave Filter Cart in operation w...

Page 9: ...nsert the hose three quarters of the way down to one side of the oil reservoir This will ensure proper fluid suction The Inlet hose should not be longer than 4 meters Take the end of the Outlet hose that has the female 6JIC swivel end and attach it to the Outlet fitting of the Filter Cart Take the other end of the hose and insert it about of the way down in the oil reservoir and as far opposite to...

Page 10: ... 10 to 15 minutes until all the air is pumped out and the filter housing unit is completely saturated with oil Monitor Filter Cart for any possible leaks If leaks occur shut down immediately by turning power switch to the off position to investigate and rectify When using a brand new G2F Element the bar pressure gauge will rise until the G2F Element is thoroughly saturated with oil then the pressu...

Page 11: ...alve Cap Nut with a 13mm wrench counter clock wise rotation exposing the Adjustment Screw Loosen the Locking Nut counter clock wise with a 13mm wrench Insert 4 mm Allen Key into Adjustment Screw end and adjust pressure accordingly by turning the Allen Key till the pressure is in the green at 3 bar Tighten Lock Nut in a clockwise rotation to fix the setting in place Thread on Cap Nut and tighten Ca...

Page 12: ... gauge will indicate proper pressure levels as well as when to change G2F Element When System pressure gauge goes into the yellow change G2F element follow Element Change out Procedures If System pressure gauge goes into red shut down immediately G2F Element will need changing immediately as well as investigate as to other possible causes should the element be in good condition ...

Page 13: ...d prior to filtering a different type of oil To Change Element see G2F Element Change Procedures below and to repair leaks etc all power supply must be in the off position and for further certainty and safety remove plug from power supply If portable filter cart is wired direct ensure power switch is in off position and follow all company and governmental regulations for lock out procedures as req...

Page 14: ... Allow Portable Filter Cart too sufficiently cool down in order to prevent possible burn injuries Slowly loosen T Handle by turning counter clock wise on G2F Housing Remove G2F Lid placing it on a clean location avoiding placement such as to add contamination to lid Clean G2F Lid and do not remove O rings that are under the T handle and G2F Lid merely inspect and replace if necessary Unwrap G2F El...

Page 15: ...Puller and dispose of used element in accordance with all applicable regulations Using clean shop towels wipe inside the housing removing any visual contamination Insert new G2F element with the two fabric bands facing upwards force the element down until the bottom is firmly set onto the inside edge of the G2F housing tapered cardboard end down Never pour oil on top of new element Replace Lid ass...

Page 16: ...n com WARRANTY Limited life time warranty to the original purchaser for defects in workmanship and materials of the housing canister only Warranty is not transferable Other components are warranted by the original manufacturer Failure to deviate from installation instructions will invalidate warranty The use of a Generation2 Filtration system does not affect original manufacture warranty As techni...

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