Leadshine CS-D508, User Manual

Page 1: ...Revision 3 1 2018 Leadshine Technology Co Ltd UK Official Distributor Address Motion Control Products Ltd 11 15 Francis Avenue Bournemouth Dorset BH11 8NX United Kingdom Tel 44 0 1202 599922 Fax 44 0 1202 599955 Web https www motioncontrolproducts com Sales enquiries motioncontrolproducts com ...

Page 2: ...n the preparation of the book Leadshine assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained herein This document is proprietary information of Leadshine that is furnished for customer use ONLY Information in this document is subject to change without notice and does not represent a commitment on the part...

Page 3: ...Connector P2 Encoder Connection 5 3 3 Connector P3 Motor Connection 5 3 4 Connector P4 Power Supply Connection 6 3 5 Connector P5 RS232 Conenction 6 3 6 Status LED Lights 6 4 Motor Selection 6 5 Power Supply Selection 6 5 1 Regulated or Unregulated Power Supply 7 5 2 Power Supply Sharing 7 5 3 Selecting Supply Voltage 7 6 DIP Switch Configurations 7 6 1 Microstep Resolution SW1 SW4 8 6 2 Other DIP...

Page 4: ...not need torque reservation 100 torque implementation Also it can power the matched stepper motor with reduced heating lower noise and low vibration 1 1 Features No loss of step No torque reservation No hunting or overshooting No tuning for easy setup A configurable digital output for the option of Fault Output In Position or Brake Control Low noise and vibration smooth motion Enhance performance ...

Page 5: ... input frequency 0 200 kHz Minimal pulse width 2 5 μs Minimal direction setup 5 0 μs Isolation resistance 500 MΩ 2 2 Environment Cooling Natural Cooling or Forced cooling Operating Environment Environment Avoid dust oil fog and corrosive gases Ambient Temperature 0 65 C 32 149 F Humidity 40 90 RH Operating Temperature 0 50 C 32 122 F Vibration 10 50Hz 0 15mm Storage Temperature 20 C 65 C 4 F 149 F...

Page 6: ...ulse signal A pulse signal is active at the rising or falling voltage edge set by DIP switch SW8 2 In double pulse CW CCW control mode set by DIP switch SW7 this signal input represents clockwise CW pulse and is active at both high voltage level and low voltage level 3 4 5 5V for voltage HIGH 0 0 5V for voltage LOW same for DIR and ENA signals 4 Pulse width should be set to 2 5μs or longer PUL I D...

Page 7: ...fault condition including over voltage over current or position following error This output can be used to drive devices such as a relay a LED etc or as an input signal to electronic devices like a PLC For example in a multi axis system like a CNC machine when one of the axes fails such a fault output signal can be feedback to the motion controller for a followed action e g auto machine shutdown a...

Page 8: ...IR ENA ENA VCC Step Direction Enable VCC 5V R 0Ω VCC 12V R 1KΩ VCC 24V R 2KΩ R R R Figure 4 Connections to PNP signal Common cathode Figure 5 Connections to open collector signal Common anode 3 2 Connector P2 Encoder Connection The P2 connector in Figure 2 is for encoder signal connection Refer to the following table for details Drive Pin Name Description EB Encoder B input connection EB Encoder B...

Page 9: ...ED one is a protection indicator It is off always when a CS D508 operates normally but will flash 1 2 or 7 times in a 5 second period when error protection is enabled Different number of flashes indicates different protection type read Section 9 4 Motor Selection The CS D508 is designed to power 2 phase or 4 phase 0 9 degree NEMA 17 23 24 stepper motors with 10000 line incremental encoders recomme...

Page 10: ...uring the OFF duration Therefore the average current withdrawn from power supply is considerably less than motor current For example two 3A motors can be well supplied by one power supply of 4A rating 5 2 Power Supply Sharing Multiple CS D508 drives can share one power supply to save space and reduce cost if that power supply has enough power capacity To avoid cross interference connect each stepp...

Page 11: ...on 25600 on off off on 51200 off off off on 1000 on on on off 2000 off on on off 4000 on off on off 5000 off off on off 8000 on on off off 10000 off on off off 20000 on off off off 40000 off off off off 6 2 Other DIP Switch Settings SW5 SW8 Function On Off SW5 Default Direction CW clockwise CCW counterclockwise SW6 Auto Tuning No Yes SW7 Pulse Model CW CCW double pulse PUL DIR single pulse SW8 Pul...

Page 12: ...tor 2 Encoder Extension Cable Encoder Cable must be used Power Extension Cable Power Cable 3 B B Yellow Green Blue CS D508 Load Figure 7 Typical connection 8 Sequence Chart of Control Signals In order to avoid some fault operations and deviations PUL DIR and ENA should abide by some rules shown as following diagram Figure 8 Sequence chart of control signals Remark a t1 ENA must be ahead of DIR by ...

Page 13: ...able 5 EEPROM error Restart the power supply if the drive is still alarm please contact after sale 6 Fail to auto tuning Set DIP switch SW6 to on 7 Position following error a The value of position following error is set too small b Motor torque is not enough or motor speed is too high c Motor wiring error check wiring Always PCB board is burned out a Contact our RMA team b Power supply connection ...

Page 14: ... need this documentation to refer back to at a later date and these details will greatly assist our Technical Support staff in determining the problem should you need assistance Many of the problems that affect motion control systems can be traced to electrical noise controller software errors or mistake in wiring Symptoms Possible Problems Solutions Motor is not rotating No power Connect power su...

Page 15: ...e motor is normal Motor stalls during acceleration Current setting is too small Choose another power supply with lager power or increase the output current of drive Motor is undersized for the application Choose another motor with higher torque Acceleration is set too high Reduce the acceleration Power supply voltage too low Choose another power supply with large voltage output Excessive motor dri...

Page 16: ... website https www motioncontrolproducts co uk returns before returning the product for service Please include a written description of the problem along with contact name and address Customer shall prepay shipping charges returned to Motion Control Products for warranty service and Motion Control Products shall pay for return of products to the customer providing the fault is not customer caused ...

Page 17: ... 1 3 184 77 3 03 CS M22323 2 3 326 97 3 82 CS M22323 S 2 3 326 97 3 82 0 25 inch 6 35 mm shaft CS M22326 2 6 368 105 4 13 CS M22326 S 2 6 368 105 4 13 0 25 inch 6 35 mm shaft CS M22321 L 2 1 368 88 3 46 CS M22331 L 3 1 439 109 4 29 CS M22331 L S 3 1 439 109 4 29 CS M22313B 1 3 184 109 4 29 24VDC brake integrated CS M22323B 2 3 326 131 5 15 24VDC brake integrated CS M22313WP 1 2 184 95 3 74 IP67 ra...

Page 18: ... loop stepper motor please pay special attention for the following Your stepper motor must be a 2 phase stepper motor Your stepper motor must be mounted with a quadrature rotary encoder with the resolution of 500 5 000 line 2 000 20 000 CPR When the CS D508 is first time powered on after your stepper motor is connected check the following possible causes if a position following error see Section 9...