lehman Trikes TRAMP TOUR BOX LCK5093 Installation Instructions Manual Download | Manualshive

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PUB 751-0012

Rev. C—1/12/2012

LEHMAN TRAMP TOUR BOX

INSTALLATION INSTRUCTIONS

LCK5093

PUB0011

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Summary of Contents for TRAMP TOUR BOX LCK5093

Page 1: ...2 PUB 751 0012 Rev C 1 12 2012 LEHMAN TRAMP TOUR BOX INSTALLATION INSTRUCTIONS LCK5093 PUB0011 ...

Page 2: ...safety is involved SAFETY ALERT WARNING indicates a potential hazard that may result in severe injury or death to the operator by stander or person s inspecting or servicing the vehicle WARNING Indicates a potential hazard that may result in minor per sonal injury or damage to the vehicle CAUTION CAUTION indicates special precautions that must be taken to avoid vehicle damage or property damage CA...

Page 3: ...rights reserved Lehman Trikes provides this publication as is without warranty of any kind either expressed or implied While every precaution has been taken in the preparation of this manual Lehman Trikes assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained herein Lehman Trikes reserves the right to revis...

Page 4: ...SCRIPTION 12 CB1084 SCR BN SK 25 20 X 0 75 SS 4 CN3054 NUT HX 25 20 SS 18 8 1 CN3111 NUT NL 8 32 1 CS4051 SCR PN PH 8 32 X 1 00 3 CT1014 TIE NYLON BLACK 5 5 4 CW2006 WSH FL 25 SS 4 CW2041 WSH LK 25 SS 2 CW2090 WSH FL 8 2 HB1115 SIDEPLATE LUGGAGE RACK CHROME 4 MB1300 BAR CROSS 9 1 4 LUGGAGE RACK 1 S001399 PLATE REINFORCEMENT TOUR BOX 1 S001401 TOUR BOX TRAMP INCLUDES MOUNTING HARDWARE AND POSI LOCK...

Page 5: ...ook at right side trunk hinge to determine if you have a hinge stop bolt If not complete step 3 3 See Fig 3 Install trunk hinge stop bolt through the access hole on right side trunk hinge as shown using 1 8 32 x 1 screw CS4051 2 8 flat washers CW2090 and 1 8 32 Nylock nut CN3111 TRUNK HINGE STOP BOLT Fig 1 Fig 2 Locate trunk hinges Hinge stop bolt installed Fig 3 Install hinge stop bolt here ...

Page 6: ... installing side plates 2 See Fig 1 Attach side plates HB1115 and grab handles to trike using grab handle hardware Leave bolts loose 3 See Fig 1 Install cross bars MB1300 to side plates using 8 1 4 20 X 3 4 CB1084 and apply Loctite 242 to threads of bolts and tighten securely 4 Ensure that side plates are level and tighten grab handle side plate hardware LUGGAGE RACK INSTALLATION Fig 1 1 4 20 X 3 ...

Page 7: ... plate S001399 on luggage rack so that front mount ing holes spaced closer together are between 1st and 2nd cross bars and rear mounting holes spaced further apart are between 2nd and 3rd cross bars TOUR BOX INSTALLATION Fig 1 Fig 2 Fig 3 Remove passenger seat Remove operator seat Front mounting holes Rear mounting holes 1 2 3 4 ...

Page 8: ... hardware spacers included with tour box hardware in locations above mounting holes on reinforcement plate 6 See Fig 6 Install reinforcement brackets using hardware supplied in tour box to under side of luggage rack as shown Leave bolts loose TOUR BOX INSTALLATION CONTINUED Fig 4 Fig 5 Fig 6 Insert spacers Tour box base Align holes Reinforcement brackets ...

Page 9: ... plate and toward battery Do not secure harness at this point NOTE Wiring instructions reference a 2009 model unit For 2008 and older models be sure to reference your OEM service manual for specific wiring diagrams and use tour box wiring diagram included with your tour box 12 See Fig 10 Locate trike body wiring harness on right side of battery looking from rear and carefully remove heat shrink to...

Page 10: ...ne red Posi lock tap will not be used 3 Use dielectric grease included with connec tors with all Posi lock terminals 14 See Fig 12 Connect blue wire to trike brake light wire red wire on trike body harness using blue Posi lock tap 15 See Fig 12 Connect green wire to trike running light wire blue wire on trike body harness using blue Posi lock tap 16 See Fig 13 Connect yellow wire to tour box plate...

Page 11: ...rical tape cover exposed wires on body wiring harness where heat shrink was re moved NOTE See Fig 16 Before securing tour box wiring harness with cable ties adjust tour box wiring harness sheath to ensure coverage of exposed wires coming from bot tom of tour box base Also be sure harness isn t positioned to get pinched by operator seat when re installed TOUR BOX INSTALLATION CONTINUED Fig 14 Fig 1...

Page 12: ...n 25 Drill 2 1 4 holes through tour box 26 See Fig 19 Install tour box back rest S001422 with hardware included in tour box 27 Install oval Lehman badge on top of tour box lid 28 Install tour box liners with Velcro patches included with tour box 29 Reinstall operator seat Be sure tour box wiring harness is not pinched during re installation 30 Reinstall passenger seat TOUR BOX INSTALLATION CONTINU...

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