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MICRO GEARLESS XAP1-CE

2009.07 / a

Installation and maintenance

Permanent magnet synchronous motor for 

commercial lifts

This manual 

is to be 

given

to the end 

user

4406 en -

Summary of Contents for MICRO GEARLESS XAP1-CE

Page 1: ...MICRO GEARLESS XAP1 CE 2009 07 a Installation and maintenance Permanent magnet synchronous motor for commercial lifts This manual is to be given to the end user 4406 en ...

Page 2: ...ons or electrical machines When integrated in a machine commissioning must not take place until it has been verified that the machine conforms to the Machinery Directive Commissioning can take place only if the requirements of the Electromagnetic Compatibility Directive are met The motors meet the requirements of the Low Voltage Directive The technical characteristics and instructions concerning t...

Page 3: ... and control 7 6 2 Encoder adjustment 7 6 3 Micro switch control and adjustment 7 6 3 1 Control of the micro switches 7 6 3 2 Adjustment 7 6 3 2 1 Tools needed 7 6 3 2 2 Adjustment of the micro switches 7 7 REPLACEMENT OF ENCODER BRAKE AND MICRO SWITCHES 8 7 1 Procedure for encoder replacement 8 7 1 1 Encoder dismantling procedure 8 7 1 2 Reassembly of the encoder 8 7 1 3 Adjusting the encoder see...

Page 4: ...ion given in this manual absolves the manufacturer of his responsibility The product is under guarantee provided that it has not been partially or totally dismantled without assistance from LEROY SOMER or its approved representative during the guarantee period CAUTION Make sure the cabin is secured before intervening on motor or brakes RECEPTION 1 Controls to be done Assure conformity between the ...

Page 5: ...l is not reached dry with an external or internal heater Drying with external heat source Place the motor in an oven at 70 C for at least 24 hours until the correct insulation is obtained 100MOhm Make sure the temperature is raised gradually in order to remove condensation After drying at ambient temperature during the cooling phase make regular checks of the insulation level which will tend to dr...

Page 6: ...nal U V W Running Direction Green Yellow Blue or Grey Brown Black Clockwise viewing drive shaft Green Yellow 1 2 3 Connect the motor using the adequate cable section cables and terminals are dimensioned according to the current see chart below Check carefully that the terminal screws are tightened correctly Insufficient tightening may destroy the connections due to overheating see picture below Ra...

Page 7: ...ROY SOMER ADJUSTMENT PROCEDURE FOR 6 BRAKES ENCODER AND MICROSWITCHES Control of the airgap of the brake 6 1 The brake must not be energized Measure the airgap with a set of feeler gauges The brake is designed for static application Dynamic braking must be limited to emergencies and tests only At normal use the wear of the brake will be insignificant If the airgap will be bigger than 0 6 mm the br...

Page 8: ...f the encoder in order to remove the encoder base plate Reassembly of the encoder 7 1 2 Assemble the encoder base plate to the encoder with the 2 socket hex screws 14 on the flexible coupling Place the M5 screw inside the encoder without putting the encoder in place Put a drop of Loctite on the thread of the M5 screw Screw the encoder onto the rotor Screw the plastic screw on the top of the encode...

Page 9: ...G OF SPARE PARTS 8 To obtain the most efficient after sales service always provide the following information when ordering motor type and serial number and for each part part designation and or part number quantity to order For immediate identification please indicate the file reference used for the order number of drawing or manual The motor type and the serial number figure on the name plate of ...

Page 10: ...29 and fasten with the 2 screws 30 3 On the opposite side insert the worm shaft bushing 31 4 Fit the cover plate 29 and fasten with the 2 screws 30 Procedure for the installation of 9 2 the manual rescue device 1 Disconnect the motor electrically from the controller 2 Remove the 2 screws 30 3 Remove the cover plate 29 by pivoting around the 2 screws 4 Push the manual rescue device sub assembly 27 ...

Page 11: ...11 2009 07 a LEROY SOMER Installation AND maintenance MICRO GEARLESS XAP1 CE Permanent magnet synchronous motor for commercial lifts 4406 en ...

Page 12: ...MOTEURSLEROY SOMER16015ANGOULÊMECEDEX FRANCE RCS ANGOULÊME N B 671 820 223 S A au capital de 62 779 000 http www leroy somer com ...

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