Leuze electronic MSI-TRMB, Original Operating Instructions

Page 1: ...RMB Safety relays S A F E I M P L E M E N T A T I O N A N D O P E R A T I O N O r i g i n a l o p e r a t i n g i n s t r u c t i o n s EN 2019 03 19 50128273 We reserve the right to make technical ch...

Page 2: ...Leuze electronic MSI TRMB 2 2019 Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Germany Phone 49 7021 573 0 Fax 49 7021 573 199 http www leuze com info leuze de...

Page 3: ...restart interlock and contactor monitoring EDM 15 4 8 Error state FAIL SAFE 16 4 8 1 Software reset 16 5 Applications 17 5 1 Access guarding 17 6 Mounting 19 6 1 Arrangement of the protective device...

Page 4: ...39 11 Troubleshooting 40 11 1 What to do in case of failure 40 12 Disposing 41 13 Service and support 42 14 Technical data 43 14 1 General specifications 43 14 2 Dimensions 44 15 Order guide and acce...

Page 5: ...ollowed DANGER Signal word for life threatening danger Indicates dangers with which serious or fatal injury is imminent if the measures for danger avoidance are not followed Symbol for tips Text passa...

Page 6: ...s a reference for the machine manufacturer or supplier They replace neither testing of the complete machine or system prior to the initial start up nor their periodic testing by a competent person The...

Page 7: ...rectly started up is the protective function of the protective device ensured To prevent misuse and resulting dangers the following must be observed These operating instructions are included in the do...

Page 8: ...st be tested by a qualified person at regular intervals i e at least every 6 months or during regular maintenance of the machine The safety relay must be exchanged after a maximum of 20 years Repairs...

Page 9: ...ty at work Regular testing by competent persons 2 4 Exemption of liability Leuze electronic GmbH Co KG is not liable in the following cases Safety relay is not used as intended Safety notices are not...

Page 10: ...reset if software reset using start button as described under 4 8 is not desired b Active c Transmitter d Receiver e Start application see chapter 4 1 Operating mode 1 AOPD here operation with start r...

Page 11: ...13 14 23 24 OUT1 IN1 PWR OUT2 IN2 Fault 13 14 23 24 MSI TRMB LED 1 3 5 LED 2 4 6 S11 S12 S21 S22 S31 S32 S33 S34 A1 S35 S36 A2 13 14 23 24 OUT1 IN1 PWR OUT2 IN2 Fault 13 14 23 24 MSI TRMB LED Color D...

Page 12: ...eplace device if defective Change of start condition during operation On Off Flashing alternately Output S11 S21 short circuit to GND Disconnect device from power supply check wiring replace device if...

Page 13: ...32 cannot be clearly allocated Problems with detection of operating mode Bridge signal at S12 cannot be clearly allocated Application connection of ESPE Bridge S21 S12 was removed during operation Wir...

Page 14: ...nnections consisting of multiple protective sensors used for safeguarding danger zones or points of operation on machines and systems AOPD one or more protective sensors connected in series Figure 4 2...

Page 15: ...t For this purpose control outputs S11 and after a delay S21 are clocked as shown in the diagram below a Test signal of MSI TRMB at S11 and S21 Figure 4 5 Diagram showing clocking of control outputs S...

Page 16: ...error state FAIL SAFE this is indicated by the LEDs see chapter 3 3 Error display In the error state the OSSD safety switching outputs relay outputs and control outputs S11 and S21 are switched off T...

Page 17: ...e protective sensors only detect persons upon entry into the danger zone and not whether a person is present in the danger zone the safety relay only triggers the switch command upon entry of a person...

Page 18: ...Applications Leuze electronic MSI TRMB 18 Figure 5 2 Access guarding intervention control on sawing machines Figure 5 3 Foot space protection on side tracking shelves...

Page 19: ...es in respect of approach speeds of parts of the human body mounting situation and safety distances IEC 61496 2 Active optoelectronic protective devices distance of the reflecting surfaces deflecting...

Page 20: ...f tests and secured against misalignment a Transmitter b Receiver Figure 6 1 Multi axis arrangement 6 1 3 Minimum distance to reflective surfaces a Required minimum distance to reflective surfaces mm...

Page 21: ...ation and according to the following formula Table 6 2 Calculating the minimum distance Deflecting mirrors When using deflecting mirrors the following must be observed Range loss per deflecting mirror...

Page 22: ...surfaces maintained see chapter 6 1 3 Minimum distance to reflective surfaces Is it ensured that protective sensors cannot mutually influence one another Can the point of operation or the danger zone...

Page 23: ...ectronics make certain that each voltage supply has been interrupted and protected against being restarted WARNING Improper electrical connection may result in serious injury Only allow competent pers...

Page 24: ...smitter connection 2 Control output connection of E Stop or safety door channel 2 S22 Safety input receiver Safety input receiver 2 Safety input connection of E Stop or safety door channel 2 S31 Semic...

Page 25: ...nction Terminals EDM selected Monitored start External device monitoring circuit EDM is connected to the start button and terminal S35 in series relative to the starter button Non monitored start Exte...

Page 26: ...ms 0V Var B Var A 24V State Error MSI TRMB active Receiver 0V 24V 1 AOPD K1 K2 S11 A3 A2 S22 S12 S33 S34 S31 14 24 S21 13 23 K2 K1 K1 K2 A1 A2 K1 A1 A2 K2 1 2 1 2 4 4 3 A2 1 A1 0V 24V PE L L 24V 0V P...

Page 27: ...time of the photoelectric sensors 0 5 ms to 8 5 ms 24V Receiver 0V Transmitter MSI TRMB 24V 0V active State Error 0V 24V Transmitter 0V 24V Receiver 0V 24V 0V Transmitter 24V 0V Receiver active activ...

Page 28: ...monitored start restart interlock 0V Var B Var A 24V MSI TRMB Receiver 0V 24V K1 K2 S22 A3 A2 S21 S12 S11 S36 S35 S31 14 24 A1 13 23 K2 K1 K1 K2 A1 A2 K1 A1 A2 K2 1 2 1 2 4 4 3 A2 1 0V 24V PE L L 24V...

Page 29: ...ensors with automatic start 0V Var B Var A 24V MSI TRMB Receiver 0V 24V K1 K2 S22 A3 A2 S21 S12 S11 S33 S34 S31 14 24 A1 13 23 K2 K1 K1 K2 A1 A2 K1 A1 A2 K2 1 2 1 2 4 4 3 A2 1 0V 24V PE L L 24V 0V PE...

Page 30: ...0V 24V 0V Transmitter 24V 0V Receiver active active Var A Var B S12 3 A7 S21 A1 S11 A1 S36 S35 S31 14 24 13 23 K1 K2 A1 A2 K1 A1 A2 K2 1 A3 4 1 4 3 A5 1 4 3 A2 1 4 3 1 4 3 A4 1 4 3 A6 K2 K1 K2 K1 0V...

Page 31: ...TRMB 24V 0V active State Error 0V 24V Transmitter 0V 24V Receiver 0V 24V 0V Transmitter 24V 0V Receiver active active Var A Var B S12 3 A7 S21 A1 S11 A1 S33 S34 S31 14 24 13 23 K1 K2 A1 A2 K1 A1 A2 K...

Page 32: ...afety door monitoring with monitored start restart interlock 0V Var B Var A 24V State Error MSI TRMB K1 K2 A2 S11 S36 S35 S31 14 24 S32 13 23 K2 K1 K1 K2 A1 A2 K1 A1 A2 K2 1 2 1 2 S11 S12 A1 0V 24V PE...

Page 33: ...device for 2 channel safety door monitoring with automatic start and non monitored start restart interlock 0V Var B Var A 24V State Error MSI TRMB K1 K2 A2 S11 S33 S34 S31 14 24 S32 13 23 K2 K1 K1 K2...

Page 34: ...tore normal operation of the system following process interruptions triggering of the protective function failure of the voltage supply see chapter 8 2 1 Unlocking start restart interlock With automat...

Page 35: ...ay was correctly selected acc to the locally applicable regulations and directives Check whether the safety relay is operated acc to the specified environmental conditions see chapter 14 Technical dat...

Page 36: ...guards correctly mounted and pro tected against tampering Is the command device for triggering the start restart interlock of the safety relay or the machine mounted in accordance with specifications...

Page 37: ...r ESPE Interrupt the light beam of the protective sensor using a test rod from a position outside the danger zone and ensure that the machine cannot be started when the light beam is interrupted Opera...

Page 38: ...of operation at the machine accessible only through one or more protec tive fields of protective sensors Are all additional protective devices mounted correctly e g safety guard Are all E Stop switche...

Page 39: ...Maintenance Leuze electronic MSI TRMB 39 10 Maintenance The safety relay is maintenance free...

Page 40: ...ooting In case of error you can determine the error from the LED displays With the error message you can deter mine the cause of the error and initiate measures to rectify it NOTICE If the safety rela...

Page 41: ...Disposing Leuze electronic MSI TRMB 41 12 Disposing For disposal observe the applicable national regulations regarding electronic components...

Page 42: ...RMB 42 13 Service and support 24 hour on call service at 49 7021 573 0 Service hotline 49 7021 573 123 E mail service protect leuze de Return address for repairs Service center Leuze electronic GmbH C...

Page 43: ...DC 20 SELV Voltage range 80 125 Residual ripple 15 Power consumption at UB without load 3 W Current consumption Approx 200 mA Response time 130 ms Sensor response time on test request 0 5 8 5ms Prote...

Page 44: ...rent 8 mA 24 V DC Safety inputs S12 S22 Typ input current 8 mA 24 V DC Reset input Input current approx 5 mA Contactor monitoring EDM Typ input current 8 mA 24 V DC S31 signal output PNP transistor ou...

Page 45: ...hnical data Leuze electronic MSI TRMB 45 Figure 14 2 MSI TRMB 02 dimensions 22 5 111 114 1 111 5 S11 S12 S21 S22 S31 S32 S33 S34 A1 S35 S36 A2 13 14 23 24 OUT1 IN1 PWR OUT2 IN2 Fault 13 14 23 24 MSI T...

Page 46: ...6 15 Order guide and accessories Table 15 1 MSI TRMB safety relay Part no Article Description 547931 MSI TRMB 01 Safety relay for type 4 protective sensors screw terminals 547932 MSI TRMB 02 Safety re...

Page 47: ...Declaration of Conformity Leuze electronic MSI TRMB 47 16 Declaration of Conformity...