Leuze electronic RSL 410, Operating Instructions Manual

Page 1: ...Safety Laser Scanner S A F E I M P L E M E N T A T I O N A N D O P E R A T I O N O r i g i n a l o p e r a t i n g i n s t r u c t i o n s EN 2015 11 50128230 We reserve the right to make technical c...

Page 2: ...Leuze electronic RSL 410 2 2015 Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Germany Phone 49 7021 573 0 Fax 49 7021 573 199 http www leuze com info leuze de...

Page 3: ...3 Display elements 15 3 3 1 LED indicators 15 3 3 2 Alphanumerical display 16 3 3 3 Field of view display 17 3 4 Mounting system optional 17 3 5 Loop guard optional 17 4 Configuration and diagnostic...

Page 4: ...ing 52 7 5 Mobile danger zone guarding on DTSs 53 7 5 1 Minimum distance D 53 7 5 2 Protective field dimensions 55 7 6 Mobile side guarding on DTSs 55 7 7 Mounting accessories 56 7 7 1 Mounting system...

Page 5: ...nd following modifications 75 11 2 To be performed periodically by competent persons 77 11 3 Periodically by the operator 77 11 3 1Checklist periodically by the operator 77 12 Diagnostics and troubles...

Page 6: ...Safe implementation and operation this document PDF supplied with the safety sensor on data carrier Notes for the machine design engineera for config uring the safety sensor software instructions Onli...

Page 7: ...a control Controller Signal DTM Software device manager of the safety sensor Device Type Manager EDM Contactor monitoring External Device Monitoring FDT Software frame for management of device manager...

Page 8: ...les and regulations regarding labor protection and safety at work and after it has been installed on the machine connected commissioned and checked by a competent person see chapter 2 4 When selecting...

Page 9: ...defined under Intended use or which goes beyond that use is considered improper use In principle the safety sensor is not suitable as a protective device for use in the following cases Danger posed by...

Page 10: ...ting instructions for the safety sensor and the machine They have been instructed by the responsible person on the mounting and operation of the machine and of the safety sensor They perform a task re...

Page 11: ...s 1 for wavelength range outside 400 700 nm ATTENTION INVISIBLE LASER RADIATION LASER CLASS 1 The device fulfills the IEC 60825 1 2007 EN 60825 1 2007 requirements for a product in laser class 1 as we...

Page 12: ...1 Scanner unit 2 Connection unit 3 Optics cover 4 Alphanumerical display displayed 5 LED indicators Figure 3 1 Device overview of safety laser scanner RSL 400 RSL 400 Type in accordance with IEC EN 6...

Page 13: ...light pulses is received again by the safety sensor and evaluated The safety sensor calculates the precise position of the object from the propagation time of the radiated light and the current angle...

Page 14: ...up behavior The following non safety oriented functions and signals also belong to the protective function Configurable warning fields Configurable indication signals Additional functions of the prote...

Page 15: ...nection unit are three LEDs for displaying the operating state Protective function A LEDs 1 2 3 1 LED 1 red green 2 LED 2 yellow 3 LED 3 blue 4 No function 5 No function 6 No function Figure 3 3 LED i...

Page 16: ...with configuration Sensor type Sensor type 410XL Sensor serial number Serial number of the sensor SN 21513123456 Sensor name Network name Name of the sensor network A123456789 IP DHCP FIX DHCP or per...

Page 17: ...on the optics cover Make sure that the safety sensor s field of view is always completely unobstructed 3 4 Mounting system optional Mounting systems and mounting brackets simplify mounting and alignm...

Page 18: ...you need a PC or laptop with the following specifications 4 2 Installing software Prerequisites You do not need the safety sensor to install the software on the PC All Windows applications are closed...

Page 19: ...d Double click the file LeSafetyCollectionSetup exe Select a language for the interface text in the installation wizard and software and confirm with OK The installation wizard starts Click Next The i...

Page 20: ...nformation area 5 Dialog box 6 Status bar 7 Navigation area Figure 4 1 User interface of the software FDT frame menu The device managers DTM of the safety sensors are created and managed in the FDT fr...

Page 21: ...izard Using the Project Wizard you can create and change configuration projects for setting up the safety sensor see chapter 4 5 Using configuration projects Start the Project Wizard in the FDT frame...

Page 22: ...nfiguration projects are created and managed in the device manager DTM of the selected safety sensor Start the configuration and diagnostics software on the PC by double clicking the button The mode s...

Page 23: ...selection without communication connection Offline Load a saved project again The project wizard displays the SEARCH DEVICES dialog box Select the interface and click the Start button Find the safety...

Page 24: ...sor from the device selection list and click Next The device manager DTM of the safety sensor shows the initial screen for the configuration project Figure 4 6 Initial screen for safety configuration...

Page 25: ...s default password comdiag Engineer can additionally change the safety configuration default password safety The password is case sensitive i e a distinction is made between upper case and lower case...

Page 26: ...ults Set safety sensor to safety mode Create and save service file The service file contains all available information on the safety sensor as well as configuration and settings When requesting suppor...

Page 27: ...ote down the generated one time password Send the one time password to the Leuze electronic customer service for confirmation see chapter 14 Service and support The device can now be switched off and...

Page 28: ...ted function mode are defined in configuration banks You determine the resolution the start up behavior the response time and where applicable the vehicle speed together for all protective warning fie...

Page 29: ...tive function A Bank A1 Access level Functions Observer Display the measurement contour Upload and display configuration data from the safety sensor Display status information from the safety sensor D...

Page 30: ...function A warning field 4 Protective function B warning field Figure 5 1 Four field mode If the protective field of protective function A is violated safety related switching outputs OSSD A switch I...

Page 31: ...g outputs OSSD A Protective function A Violation of protec tive field B CLEAR Switching output MELD not safe Protective function B Violation of protec tive field A WF VIO Switching output A1 Protectiv...

Page 32: ...Configurable start up behavior The start up behavior is selected in the configuration project together for all protective warning field pairs of a configuration bank 5 6 1 Automatic start restart The...

Page 33: ...een 0 12 s and 4 s to enable the safety related switching outputs Start interlock The start interlock function prevents the machine from starting automatically after switching on or after the supply v...

Page 34: ...reference contour the safety sensor switches off and the safety related switching outputs OSSDs switch to off Activation of the function Activate the Reference contour monitoring function together wi...

Page 35: ...e or system s point of operation You can also use the stationary danger zone guarding if you do have to guard areas under the machine or at the rear that are not visible If the danger zone changes dur...

Page 36: ...inter lock function is vital for access guarding 1 Safety sensor 2 Reference contour 3 Danger zone 1 protective function activated 4 Danger zone 2 protective function deactivated Figure 6 2 Stationary...

Page 37: ...ctive field 1 for forward travel deactivated 3 Protective field 2 for forward travel activated 4 Protective field 1 for reverse travel activated 5 Protective field 2 for reverse travel deactivated 6 W...

Page 38: ...ensor that is mounted opposite the current direction of travel is deactivated Evaluation of the warning field allows the transverse side tracking skate to be braked gently To ensure optimum material t...

Page 39: ...travel activated 2 Protective and warning field pair for side guarding left activated 3 Protective and warning field pair for side guarding right activated 4 Protective and warning field pair for rev...

Page 40: ...y distance S of an Optoelectronic Protective Device acc to EN ISO 13855 S mm Safety distance K mm s Approach speed T s Total time of the delay sum from ta ti tm ta s Response time of the protective de...

Page 41: ...r Check Yes No Is the safety distance to the point of operation maintained Has the scanning angle of the safety sensor as given on the marking template on the top of the sensor been taken into conside...

Page 42: ...free 40 mm Figure 7 2 Mounting area with unobstructed view Determine whether you are going to install the safety sensor with or without the mounting system During mounting use the four supplied M5 sc...

Page 43: ...pter 9 Configuring the safety sensor Observe the information on the response times the stopping time of the machine and the protective field dimensioning for your application Determine the size of the...

Page 44: ...amples all dimensions in mm 1 Safety sensor 2 Post 3 Mounting bracket BT856M Figure 7 3 Example mounting on a post all dimensions in mm 1 Safety sensor 2 Mounting bracket BT840M Figure 7 4 Example mou...

Page 45: ...n the direction of the danger zone Observe all delay times e g safety sensor response times control element response times braking times or machine or driverless transportation system stopping times D...

Page 46: ...the safety sensor into the machine contour 1 Countersinking into the machine contour min 100 mm 2 Minimum distance above the scanner unit min 34 mm 3 Protective field 4 Safety sensor 5 Machine 6 Angl...

Page 47: ...sing edge If you plan for a shielding that is still within the countersinking in the machine contour the resolution of the protective fields must not be impaired at any accessible points You require t...

Page 48: ...esolution of the protective device C 1200 mm 0 4 H Hmin 15 d 50 Response times stopping time of the machine The safety sensor s rotary mirror rotates on its own axis every 40 ms One revolution is a sc...

Page 49: ...not possible or does not make sense you can use hard guards as supplementary measures 1 Routing machine with free space for sensor protective field in the area under the machine table 2 Safety sensor...

Page 50: ...necessary additional distance ZSM and ZREFL where required into account With the protective field contour under these conditions stay about 50 mm away from the machine surface If the protective field...

Page 51: ...mm Select a response time ta of at least 80 ms or higher Determine the machine system s stopping time tm If data is not available you can commission Leuze electronic to perform measurements see chapt...

Page 52: ...tective device max 80 ms ti s Response time of the safety relay tm s Machine stopping time CRT mm Additional distance for access guarding with approach reaction with resolutions of 14 to 40 mm d resol...

Page 53: ...objects that are in rooms in which vehicles move in e g auto mated guided vehicle systems DTSs A horizontally arranged protective field protects people and objects that are in the vehicle s path and...

Page 54: ...istance required with retro reflectors beyond the protective field boundar ies ZREFL 100 mm The additional distance ZSM is always required Its size depends on the biggest radius RG from the safety sen...

Page 55: ...sensor is not arranged centered Configure an upstream warning field that reduces the vehicle s speed A full brake with a subsequent interruption of the protective field is then executed moderately an...

Page 56: ...ng the mounting system you can adjust the safety sensor horizontally and vertically by 10 degrees when mounting Figure 7 17 Mounting system BTU800M Install the wall mount or mounting bracket for floor...

Page 57: ...1 Mounting bracket for floor mounting BTF815M only with mounting system BTU800M 2 Mounting system BTU800M 3 Loop guard 4 Safety sensor Figure 7 18 Loop guard Attach the safety sensor to the mounting...

Page 58: ...2 1 Approved purpose Select the safety relevant functions for the safety sensor see chapter 5 2 Function modes of safety sensor Always loop both safety related switching outputs OSSD1 and OSSD2 into t...

Page 59: ...munica tion M12 RJ 45 Configuration interface and data interface Parameter configuration Protective field definition and warning field definition Data transmission and measurement value transmission D...

Page 60: ...ith M5 x 10 self cutting self tapping gas tightness and ground strap Figure 8 3 Connection unit CU408 M12 4 3 1 2 PIN Signal Description 1 TD Data communication transmission 3 TD Data communication tr...

Page 61: ...Electrical connection Leuze electronic RSL 410 61 8 4 Circuit diagram example Spark extinction circuit suitable spark extinction provided Figure 8 4 RSL 410 with MSI SR4B safety relay...

Page 62: ...sting 9 1 Defining safety configuration WARNING Serious accidents caused by incorrect safety configuration The protective function of the safety sensor is only ensured if the safety sensor is correctl...

Page 63: ...ensor Create a record document for the device configuration and protective field dimensioning The document must be signed by the person responsible for the configuration To document the configuration...

Page 64: ...ur PC The mode selection of the Project Wizard is displayed If the mode selection is not shown click the Project Wizard button in the menu bar of the software to start the project wizard Select the co...

Page 65: ...afety sensors Select the safety sensor in the Sensor list and click OK Alternatively you can select the safety sensor by entering the part number or by specifying the sensor range and the sensor type...

Page 66: ...yed Outputs Other 9 4 1 Creating simple safety configuration To create a safety configuration for simple commissioning you must first perform five configuration steps to access the editor used for def...

Page 67: ...d In the CONFIGURATION menu right click the Protective function A option Select Add configuration bank The Add bank dialog box opens In the Bank list select the number of the bank and click the Add bu...

Page 68: ...an option under Bank 1 under Protec tive function_A The Parameters option is displayed for each field pair Configure protective and warning fields Defining contours and boundaries for protective fiel...

Page 69: ...ne the storage location and the name of the configuration project file Click Save 9 6 Transferring configuration project to safety sensor The changes that you have made to the configuration only becom...

Page 70: ...conditions are fulfilled The configuration data is saved in the connection unit of the safety sensor A copy of the safety configuration is saved in the scanner unit of the safety sensor If due to a de...

Page 71: ...bserver and enter the default password or the password defined for the individual user see chapter 4 5 6 SETTINGS Default password for Engineer safety Default password for Expert comdiag Confirm with...

Page 72: ...ure of the voltage supply Unlock the start restart interlock using the reset button The safety related switching outputs are only enabled if you hold down the reset button for between 0 12 s and 4 s 1...

Page 73: ...d greater function range Mounting on the existing connection unit Mounting and aligning replacement scanner unit Mount the replacement scanner unit on the connection unit instead of the original scann...

Page 74: ...fety sensor displays a fault Checking replacement scanner unit The check performed on the replacement device depends on whether you automatically adopted the configuration from the connection unit or...

Page 75: ...in the control circuit of the system 11 1 1 Checklist for integrator to be performed prior to the initial start up and following modifications Table 11 1 Checklist for integrator to be performed prio...

Page 76: ...stallation location Has the maximum stopping time of the machine been measured and docu mented Is the required safety distance maintained Does interruption with a test object intended for this purpose...

Page 77: ...r 11 1 Before the initial start up and following modifi cations 11 3 Periodically by the operator The function of the safety sensor must be checked periodically depending on the given risk e g daily o...

Page 78: ...ive field using a suitable opaque test object see figure 11 1 Figure 11 1 Checking the protective field function with test rod Does the LED 1 on the safety sensor illuminate constantly red while the p...

Page 79: ...n Table 12 1 Diagnostics displays in order of ascending ID number NOTICE If the safety sensor responds with an error display you will often be able to eliminate the cause yourself Switch off the machi...

Page 80: ...type stored in the connection unit or in the Sensor Studio soft ware P0419 Safety configuration is not compatible unknown monitoring parameter for the changeover order Swap out the safety sensor or c...

Page 81: ...type of safety sensor must be the same as the type stored in the connection unit or in the Sensor Studio soft ware P0429 Safety configuration is not compatible unknown start restart mode Swap out the...

Page 82: ...hangeover time exceeded Check the changeover times of function inputs F1 to F10 or the parameter settings in the configuration U0585 Field pair changeover is not performed in accordance with the speci...

Page 83: ...he configuration The min imum range of the protection field must be observed I0825 Simulation mode has been activated The safety related switching outputs OSSDs have been switched off I0826 Simulation...

Page 84: ...g RSL 420 M with RSL 420 M The safety sensor configuration stored in the connection unit is only adopted without changes if the new scanner unit supports all configured functions Change the configura...

Page 85: ...free Wipe free in one swipe with cleaning cloth Particles loose non scouring Vacuum without touching or blow away softly oil free or Wipe free in one swipe with cleaning cloth Particles sticking Wet w...

Page 86: ...service at 49 0 7021 573 0 Service hotline 49 0 8141 5350 111 Monday to Thursday from 8 00 a m to 5 00 p m UTC 1 Friday 8 00 a m to 4 00 p m UTC 1 E mail service protect leuze de Return address for r...

Page 87: ...ission time TM 20 years Laser protection class in accordance with EN 60825 1 Class 1 Wavelength 905 nm infrared Impulse duration 2 5 ns Maximum output power peak 35 W Pulse frequency of laser transmit...

Page 88: ...tion 0 1 Voltage supply Power supply unit 24 V DC 20 30 Supply acc to IEC 742 with secure mains supply isolation and equalization for voltage dips of up to 20 ms acc to EN 61496 1 Voltage supply Batte...

Page 89: ...ad with cross section 0 25 mm2 25 m Permitted wire cross section 0 25 mm2 Test pulse width 60 s 110 s Test pulse distance 35 ms 40 ms 40 ms The safety related transistor outputs perform the spark exti...

Page 90: ...dry Interference rejection In acc with DIN EN 61496 1 type 4 also in acc with DIN 40839 1 3 test pulses 1 2 3a 3b and 5 Vibration stress over 3 axes In acc with IEC 60068 part 2 6 10 150 Hz max 5 G Co...

Page 91: ...l data Leuze electronic RSL 410 91 15 2 Dimensions all dimensions in mm 1 Scan level Figure 15 1 Dimensions safety laser scanner with connection unit 40 148 6 140 2 140 3 8 73 9 50 3 16 5 84 M5 2x 61...

Page 92: ...onnection unit all dimensions in mm Figure 15 3 Minimum space requirements for installation and replacement of scanner unit all dimensions in mm 1 Reference point for distance measurement and protecti...

Page 93: ...Technical data Leuze electronic RSL 410 93 15 3 Dimensioned drawings Accessories all dimensions in mm Figure 15 5 Mounting system BTU800M 192 166 3 157 5 51 5 74 4 90 90 4 5 22 1 54 5...

Page 94: ...Technical data Leuze electronic RSL 410 94 all dimensions in mm Figure 15 6 Mounting bracket BTF815M 186 288 11 120 15 258 120 M 8 162 63 30...

Page 95: ...Technical data Leuze electronic RSL 410 95 all dimensions in mm Figure 15 7 Mounting bracket BTF830M 11 105 258 288 186 275 45 6 20 60 M 8 162 63...

Page 96: ...Technical data Leuze electronic RSL 410 96 all dimensions in mm Figure 15 8 Loop guard BTP800M all dimensions in mm Figure 15 9 Mounting bracket BT840M 160 169 A 1 1 1 8 111 8 151 84 9 205 2 18 8...

Page 97: ...cal data Leuze electronic RSL 410 97 all dimensions in mm Figure 15 10 Mounting bracket BT840M view A all dimensions in mm Figure 15 11 Mounting bracket BT856M 40 72 22 70 7 A 1 4 0 8 1 4 0 8 233 5 15...

Page 98: ...Technical data Leuze electronic RSL 410 98 all dimensions in mm Figure 15 12 Mounting bracket BT856M view A 40 72 22 70 7...

Page 99: ...Technical data Leuze electronic RSL 410 99 all dimensions in mm Figure 15 13 Drilling template for adapter plate RS4 ROD4 BT800MA 142 130 120 4 122 7 157 143 7 138 9...

Page 100: ...trical signals that are present in the safety sensor The signal names are used consistently throughout the configuration and diagnostics software device DTM in the event log and in the data telegram T...

Page 101: ...ror with OSSD linkage E Stop monitoring Off Message 1 A OSSD OSSD state Protective function A Off On 0 0 B OSSD OSSD state Protective function B Off On 0 E Stop parking and reflectors 3 7 Status Input...

Page 102: ...F8 Control input Input group 1 5 7 F9 Control input Input group 1 0 6 F10 Control input Input group 1 0 5 RES1 Start input Protective function A 0 4 RES2 Start input Protective function B 3 EA1 EDM in...

Page 103: ...ctive protective field Protective function A Violation Free 0 4 A RES Start restart interlock active Start Request A Off Active 0 3 A CLEAR Internal signal OSSD A Off On 0 2 reserved 1 reserved 0 rese...

Page 104: ...ree 0 5 A PF VIO SEG 1 Status of active protective field segment Protective function A Violation Free 0 4 A PF VIO SEG 2 Status of active protective field segment Protective function A Violation Free...

Page 105: ...d by Directive 95 63 EC 4 Hazardous substances 2002 95 EC OSHA 1910 Subpart O 5 Vibration EN 60068 2 6 19 Eye safety measurement laser EN 60825 1 20 Safety regulations Accident prevention regulations...

Page 106: ...pair 1 field pair 3 IOs extra long range Connection M12 8 pin Ethernet M12 4 pin 53800245 RSL410 S CU411 RS4 1 OSSD pair 1 field pair 3 IOs short range RS4 adapter Connection cable 11 wire length 6 m...

Page 107: ...sor only in combination with BTU800M 53800134 BT840M Mounting bracket for corner mounting on posts cham fered corner direct mounting of the safety sensor 53800135 BT856M Mounting bracket for corner mo...

Page 108: ...canner f r Personenschutz Ber hrungslos wirkende Schutzeinrichtung Sicherheitsbauteil nach 2006 42 EG Anhang IV RSL 400 Seriennummer siehe Typschild Safety Laser Scanner for personnel protection Activ...