LIFAN Power USA AXQ1-200A, Operating Instructions And Owner'S Manual

Page 1: ...Operating Instructions and Owner s Manual AXQ1 200A PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATING YOUR NEW PORTABLE GENERATOR WELDER ...

Page 2: ...nty or questions concerning Warranty DO NOT return this product to the Store where purchased Follow the procedures as outlined in the WARRANTY POLICY and WARRANTY REGISTRATION in the Owner s Manual For any questions visit www lifanpowerusa com or call 1 866 471 7464 3 Read the Owner s Manual prior to operating any equipment and familiarize yourself with the proper and safe operation of the equipme...

Page 3: ...ions 5 Safety Instructions 6 Controls and Features 10 PRE OPERATING INSTRUCTIONS 12 Assembly 12 Battery Specifications 15 Generator Welder Setup 16 Operation of Generator Welder 19 Storing the Unit 22 Maintenance 23 Troubleshooting 28 Generator Welder Safety 29 Wire Diagram 30 Generator Wattage Reference Worksheet 31 Limited Warranty Policy 33 ...

Page 4: ...ior to operation Keep this Owner s Manual for assistance in the future such as proper maintenance schedules and tips to prolong the life and effective use of your unit If you require assistance please visit our website www lifanpowerusa com or call toll free 866 471 7464 This Owner s Manual contains information with respect to the newest products at the time of publication Due to revision and modi...

Page 5: ...Horsepower MHP 15 MHP Engine Displacement 420cc Starting System Recoil Electric Fuel Tank Capacity 6 5 Gallons Fuel Tank Material Rust Preventative Coated Steel Run Time 50 Load 10 hrs Sound Level 7m or 23ft 75 decibels Engine Type 4 Stroke OHV Fuel Type Automotive Grade Unleaded Gasoline Fuel Compliance 15 Ethanol Mix Oil Type Amount SAE10w30 32oz Automatic Idle Control Yes Low Oil Shutoff Protec...

Page 6: ...bon monoxide can cause nausea or death ONLY operate unit outdoors Exhaust gas must be prevented from entering confined areas Direct exhaust gas away from windows doors ventilation and other openings Do not operate unit inside or under any buildings Operating this unit inside the compartment of a recreational vehicle will likely result in death WARNING The engine exhaust from this unit contains che...

Page 7: ... is felt and then pull rapidly to avoid kickback Never start or stop engine with electrical devices plugged in and turned on Doing so is hazardous and will damage generator WARNING Generator produces powerful voltage Only a licensed electrician can safely connect generator to existing utility hookups Failure to isolate generator from electrical grid can result in death to utility workers as well a...

Page 8: ...the off position Disconnect spark plug wire before transport or service WHEN STORING FUEL OR EQUIPMENT CONTAINING FUEL Store away from furnaces stoves water heaters clothes dryers or other appliances that have pilot light or other ignition source because they can ignite fuel vapors WHEN STARTING EQUIPMENT Ensure spark plug muffler air cleaner and fuel cap are in place Do NOT crank engine with spar...

Page 9: ...a spark arrester is required under section 4442 of the California Public resources code WARNING Unintentional sparking can result in fire or electrical shock WHEN TESTING FOR ENGINE SPARK Do NOT check for spark with the spark plug removed Use approved spark plug tester WHEN REPAIRING OR ADJUSTING GENERATOR Disconnect the spark plug wire from the spark plug and place the wire where it cannot contac...

Page 10: ...tely and Carefully before Operating Generator Current Adjuster DC Welder Terminal Receptacles Master Circuit Breaker Mobility Kit Voltmeter Fuel Tank Cap Fuel Gauge Engine Switch Auto Throttle Switch Crankcase Oil Dipstick Oil Fill Hole Cap Crankcase Oil Drain Plug Recoil Starting Handle Choke Fuel Cock Valve Air Cleaner Current Adjuster Grounding Stud ...

Page 11: ...Crankcase Oil Drain Plug Remove to Drain Oil from Crankcase 12 Recoil Starting Handle Pull Handle to Rotate Engine for Starting 13 Fuel Cock Valve Turn to OFF to Terminate Fuel Delivery to Engine 14 Air Cleaner Check Maintenance Schedule for Service Intervals 15 Choke Before starting cold generator pull the choke pin outward from generator to activate the choke lever After allowing generator to ru...

Page 12: ... 1 ea 12 Volt Power Cord with Plug Alligator Clips o 1 ea Nema14 30 Male Twist Lock Plug o RV Adapter Plug for 120 Volt 30amp Service Owner s Manual and Warranty Card Wheel Kit o 2 ea Never Go Flat Foam Filled Wheels o 2 ea Heavy Duty Leg Supports Shipped Stored Under Fuel Tank o 1 ea Axle o 2 ea Folding Handle o Hardware Bag See Assembly Diagram UNPACKING THE GENERATOR WELDER 1 Set the Carton on ...

Page 13: ...ling the Unit with Fuel or Oil Never Tip a Unit that contains Fuel or Oil 1 Attach Flip Up Handle to Mounting Bracket with Flange Bolt and Nut 2 Attach other Flip Up Handle using Flange Bolt and Nut 3 Tip Unit so Engine End is up 4 Slide Axle through both Mounting Brackets 5 Place a Wheel on Both Sides as shown in Assembly Diagram 6 Securely Tighten Wheel Nuts with the 17mm Socket 7 Tip the Altern...

Page 14: ...Nylon Washers 8mm 4 pcs 4 Nut M8 12 pcs 5 Flange bolt 8mm 60mm 2 pcs 6 Axle 1 pc 7 Cotter Pin 2 pcs 8 Tire Wheel Assembly 2 pcs 9 Front Leg 2 pcs 10 Leg Skid Pad 2 pcs 11 Flat washer 6mm 2 pcs 12 Spring washer 6mm 2 pcs 13 Flange bolt 6mm 16mm 2 pcs 14 Battery hold down strap 1 pcs 15 12 volt Battery not included 1 pc 16 Battery Box 5000 8000 watt models 17 Battery Box 3500 watt models 16 17 Parts...

Page 15: ...tch up with the manufacturer s model number with the brand battery available at your local retailer BATTERY SPECIFICATIONS Generator Model Length inch Width inch Amp hrs DC Voltage Volts AXQ1 200A 5 3125 in 3 1875 in 12 12V CROSS REFERENCE MODELS Generator Model Manufacturer Model Number AXQ1 200A Excide 12N12A 4A 1 1 Battery leads consist of a Red hot lead that connects to the battery post and is...

Page 16: ...for recommended oil type based on Environmental temperature NOTE Refer to Product Specifications section for universal recommended oil type and oil amount 4 Replace Oil Hole Dipstick Plug and tighten securely WARNING Fuel and its vapors are extremely flammable and explosive Fire or explosion can cause severe burns or death WHEN ADDING FUEL Turn unit off and let it cool for a minimum of three minut...

Page 17: ...asohol ethanol or methanol will attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be treated with a fuel stabilizer or drained if the generator will not be started for thirty 30 days If using a fuel stabilizer follow the manufacture s recommended instru...

Page 18: ...IR CLEANER ELEMENT Refer to Air Cleaner Maintenance in the Maintenance section of this Owner s Manual to ensure Air Cleaner Element is in operable condition GROUNDING THE GENERATOR Connect the Ground Terminal on the generator to an acceptable source of electrical ground such as a copper grounding stake using copper electrical wire with a minimum diameter of 16 gauge ...

Page 19: ... CAUTION Never start or shutoff the generator with electrical loads connected and in the operational mode on switch activated Starting or shutting off the generator with electrical loads activated may result in damage to the generator 1 Unplug all electrical loads from the generator 2 Make sure the generator welder is in a level position 3 Open the fuel cock by turning the fuel cock to the ON posi...

Page 20: ...the 120 Volt U Ground Always plug appliances into the generator with appliance in its OFF position 3 Plug in 12V DC load to the DC receptacle DC and AC power may be used simultaneously Circuit Breaker may need to be re set before using 12V receptacle When charging 12V batteries insert the charging plug into the DC socket and then connect the terminals to the battery After charging is complete remo...

Page 21: ...am EMERGENCY SHUTDOWN 1 Turn the Fuel Valve to OFF position NORMAL SHUTDOWN 1 Unplug all electrical loads DC Welder Terminals and turn the main breaker to the OFF position 2 In order to stabilize internal equipment temperatures allow the engine to run for 3 5 minutes under no load 3 If the unit will not be in use for more than 7 days turn the fuel valve to the OFF position and allow the unit to ru...

Page 22: ...ge in regions with an altitude of over 4 527ft 1380m contact your dealer to replace the standard carburetor and make needed adjustments in advance Even with a proper high altitude carburetor spray nozzle installed in the engine the power output of the engine will drop about 3 5 with every 1000ft 305m increase in altitude If the standard carburetor jets are not replaced and adjusted for usage in hi...

Page 23: ...e section Do NOT re fill with oil until ready to use again 5 Remove the Spark Plug in accordance with the Spark Plug Maintenance in the Owner s Manual s Maintenance section Spray a lubricant such as WD40 into the Spark Plug hole to lubricate the top of the piston and walls of the cylinder Replace the Spark Plug 6 Pull starter rope until resistance is felt This will place the valves in the closed p...

Page 24: ...pment Product Check your engine oil level prior to each use 1 Start your engine and let it warm up to get the oil warm and thinner Turn the engine On OFF switch to the OFF position Turn Fuel Valve to the OFF position 2 Remove the oil cap dipstick by turning counter clockwise Remove the oil drain plug located below the oil cap dipstick utilizing the appropriate tools USE CAUTION THE OIL MAY BE HOT ...

Page 25: ...IL MUST BE CHANGED ON A REGULAR BASIS FOR PROPER OPERATION AND RELIABILITY AND TO ALSO MAINTAIN THE WARRANTY ON THIS PRODUCT AIR CLEANER MAINTENANCE 1 Remove the clip item 9 in Air Cleaner A below or the wing nut item 7 in Air Cleaner B below to remove and check the air filter element 2 For Sponge Type Air Filters wash with soap and water when contaminated Squeeze excess liquid from air filter ele...

Page 26: ...TENANCE NOTE Periodically you can get sediment or trash in your Carburetor Bowl Use the following procedures to clean 1 Turn the fuel cock valve to the OFF Position 2 Remove the carburetor bowl by removing the mounting bolt located at the bottom of the bowl 3 Dump out the old fuel and sediment into an approved container and clean carburetor bowl thoroughly 4 Fit a new rubber washer into place and ...

Page 27: ...npowerusa com 27 Maintenance continued FUEL SYSTEM MAINTENANCE continued diagram below and either clean or replace the fuel filter element Re assemble the fuel filter element refer to Fuel Filter Element Assembly diagram below Fuel Filter Element Removal Fuel Filter Element Assembly ...

Page 28: ... USA Toll Free 1 866 471 7464 or take your unit to an authorized Service Center NOTE Periodically on the initial start up or after the unit has been stored for a long period of time the float for the Low Oil Alarm System will stick to the bottom of your oil pan Locate the two 2 wires to the Low Oil Sensor Diode refer to figure on the right located on the side of the engine block Unplug these wires...

Page 29: ...OT operate your power equipment within five 5 feet of any flammable materials 5 When refueling the power equipment never smoke or refuel near any flame or ignition devices Never refuel while the unit is running If during the refueling process some fuel is spilled always completely clean the fuel and allow sufficient drying time prior to re starting the unit Gasoline vapors ignite easily and are ve...

Page 30: ...er USA 2205 Industrial Park Road Van Buren AR 72956 866 471 7464 www lifanpowerusa com 30 Wire Diagram L i f a n A X Q 1 2 0 0 a W e l d e r G e n e r a t o r W i r i n g D i a g r a m AXQ1 200A Wiring Diaagram ...

Page 31: ...r Opener 900 2400 Clothes Dryer Electrical 5400 1350 Curling Iron 1500 0 Iron 1100 0 Hair Dryer 1200 Watt 1200 0 Washing Machine 1000 3000 Security System 550 0 Air Compressor 1 3 HP 300 780 Quartz Halogen Work Light 1000 1000 0 Air Compressor 1 HP 1400 3600 Quartz Halogen Work Light 300 300 0 Airless Sprayer 1 3 HP 600 1200 Quartz Halogen Work Light 500 500 0 Belt Sander 1000 3250 Reciprocating S...

Page 32: ...rting Watts Required 250 For this Example a Generator with a minimum of ___2175___ Total Running Watts and ___2425___ Total Starting Watts is required I Require a Generator with a minimum of __________ Total Running Watts and __________ Total Starting Watts is required This worksheet will aid in determining the generator that best fits your needs based on the appliances tools you wish to power sim...

Page 33: ...rce LLCwill repair or replace at its option any part that isproven to be defective in material or workmanship under normal usage Repairsand or replacement will be made without charge for partsor labor All partsfound to be defective must be returned to EquipS ource LLC Upon reception of the parts a judgement asto the validity of the warranty claim wil be determined All partsreplaced under warranty ...

Page 34: ...sed on the latest product information available at the time of approval for printing We reserve the right to make changes at any time without notice and without incurring any obligation The copyright of this manual belongs to EquipSource LLC No parts of this publication may be reproduced without the written permission of EquipSource LLC This manual should be considered a permanent part of the gene...