Lift-Rite ERGO 3000 NOMIC, Operator'S Manual

Page 1: ...Lift Rite Tel Toll Free from USA 1 800 558 6012 Greene NY 13778 Publication Number 1130682 001G 2022 Dated 23 Sep 2022 OPERATOR S MANUAL INSTRUCTIONS PARTS SERVICE FOR MANUAL ELECTRIC ...

Page 2: ...uent releases of this product until otherwise indicated in new editions Changes occur periodically to the information in this publication To order additional copies of this manual part number 1130682 001G contact your local authorized Lift Rite Sales and Service Center If you need assistance with your lift truck contact your local authorized Lift Rite Sales and Service Center For more information ...

Page 3: ...Y INSPECTION 4 SAFETY 5 Electric ERGONOMIC 3000 5 ERGONOMIC 3000 with Remote Control 5 OPERATION 6 DAILY CHECKLIST 7 MAINTENANCE 7 TROUBLESHOOTING 8 FRAME SCISSOR ASSEMBLY 10 THRUST PLATE WHEEL ASSEMBLY 12 PUMP HANDLE ASSEMBLY MANUAL 14 PUMP HANDLE ASSEMBLY ELECTRIC 16 ELECTRICAL COMPONENTS 18 ERGONOMIC 3000 WARRANTY 20 SELECTED OSHA REGULATIONS FOR LIFT TRUCKS 21 ...

Page 4: ...e hydraulic pump does not respond to movement of the handle an air lock may have developed during shipping To remedy this go to the user friendly TROUBLESHOOTING guide in this manual CAUTION Always stay within the rated capacity to make sure of a safe lift Always make sure that the load is stable before moving to eliminate opportunity for load shift Keep hands on inner handle during travel to prot...

Page 5: ... bend or break components Move loads only with the ERGONOMIC 3000 in its lowest position Always make sure that the load is stable before moving to eliminate the opportunity for load shift Use extreme care when rounding corners Too fast a speed could cause an ERGONOMIC 3000 truck to tip If loaded the load could shift and fall When not in use fully lower the forks Electric ERGONOMIC 3000 must be cha...

Page 6: ...ny case do not exceed load Load center is indicated on the following chart Neutral Position A gentle pull on the handle engages the neutral position and the handle can be moved without lifting of the forks This enables you to move the ERGONOMIC 3000 from one place to another without activating the pump Manual Lifting To raise the ERGONOMIC 3000 manually pump the handle Your ERGONOMIC 3000 has an a...

Page 7: ...head Store the charger power cord in the bracket at all times when not in use Electric hazard can occur if the plug comes in contact with the battery DAILY CHECKLIST MAINTENANCE Lubrication All pivot points in the ERGONOMIC 3000 are equipped with permanently lubricated bushings and bearings To increase bearing life it is recommended that a few drops of light machine oil be applied at each pivot po...

Page 8: ...eak from the screw while it is loose ERGONOMIC 3000 Fails to Raise Completely Check scissor legs and floor for obstructions Check for proper hydraulic fluid level and look for signs of an oil leak Electric ERGONOMIC 3000 Does Not Respond to Raise Button Check the battery connection to make sure that it is plugged in If the ERGONOMIC 3000 has been idle for a long period of time the battery may have...

Page 9: ...Lift Rite Tel Toll Free from USA 1 800 558 6012 Greene NY 13778 Publication Number 1130682 001G 2022 Dated 23 Sep 2022 9 THIS PAGE LEFT BLANK INTENTIONALLY ...

Page 10: ...Lift Rite Tel Toll Free from USA 1 800 558 6012 Greene NY 13778 Publication Number 1130682 001G 2022 Dated 23 Sep 2022 10 FRAME SCISSOR ASSEMBLY ...

Page 11: ... 5 INNER LEG CLEVIS PIN PR 8012 8013 2 6 OUTER LEG CLEVIS PIN PR 8012 8013 2 7 FORK ROLLER W BUSHING PR 8007 4 8 BUSHING PR 8007A 4 9 48 IN LEG ASSEMBLY RIGHT 1125955 003 1 10 48 IN LEG ASSEMBLY LEFT 1125956 003 1 11 AXLE ASSEMBLY PL 20215 l 2 12 BEARING PL 20214 4 13 NYLON ROLLER COMPLETE PL 20210BN B 2 POLY ROLLER COMPLETE 167609 2 STEEL ROLLER COMPLETE PL 20210S BRG 2 14 WASHER PL 10239 4 15 SP...

Page 12: ...Lift Rite Tel Toll Free from USA 1 800 558 6012 Greene NY 13778 Publication Number 1130682 001G 2022 Dated 23 Sep 2022 12 THRUST PLATE WHEEL ASSEMBLY ...

Page 13: ...HRUST PLATE ELECTRIC MODEL 1130181 001 1 20 5 IN THRUST PLATE MANUAL MODEL PR 8024B 1 20 5 IN THRUST PLATE ELECTRIC MODEL 1130181 002 1 2 PUMP COLLAR AR 8030 1 3 THRUST PLATE BEARING PR 8512 2 4 WHEEL MOUNT PR 8031A 1 5 BUSHING PL 10203 2 6 HUB CAP PL 10236C 2 7 STEER WHEEL NYLON PL 20236BN B 2 POLY PL 20236B B 2 STEEL PL 10236BS BRG 2 8 SNAP RING PL 10237 2 9 BEARING PL 10238D 4 10 SOCKET HEAD CA...

Page 14: ...Lift Rite Tel Toll Free from USA 1 800 558 6012 Greene NY 13778 Publication Number 1130682 001G 2022 Dated 23 Sep 2022 14 PUMP HANDLE ASSEMBLY MANUAL ...

Page 15: ... 8548 1 24 O RING PR 8548B 2 25 O RING PR 8548A 2 26 O RING PR 8551 1 27 PIN PR 8554 1 28 U RING PR 8552 1 29 VALVE SCREW PR 8553 1 30 WASHER PR 8555 1 31 BUSHING PR 8556 1 32 WASHER PR 8537 1 33 SPRING PR 8533 1 34 PUMP CYLINDER PR 8536 1 35 U CUP PR 8534B 1 36 RING PR 8534A 1 37 COMPLETE QUICK LIFT PISTON PR 8534 1 38 COMPLETE UNION NUT PR 8535 1 39 UNION NUT O RING THREAD PR 8535C 1 40 UNION NU...

Page 16: ...Lift Rite Tel Toll Free from USA 1 800 558 6012 Greene NY 13778 Publication Number 1130682 001G 2022 Dated 23 Sep 2022 16 PUMP HANDLE ASSEMBLY ELECTRIC ...

Page 17: ...IN PR 8559 1 14 FILLER SCREW PR 8527 1 48 LOWERING ARM PR 8558 1 15 SPLIT PIN PL 20274S 2 49 PIN PL 20275 2 16 ADJUSTING SCREW PR 8542 1 50 BUSHING PL 20306 2 17 WASHER PR 8543 2 51 SPLIT PIN PL 90569E 1 18 SPRING PR 8544 1 52 CONTROL LEVER PL 20274BD 1 19 8 mm BALL PR 8545 1 55 CAP PL 20274E 1 20 9 mm BALL PR 8546 1 56 COMPLETE HANDLE PR 20276TDE 1 21 ADJUSTING SCREW PR 8547 1 57 RELIEF VALVE PR ...

Page 18: ...Lift Rite Tel Toll Free from USA 1 800 558 6012 Greene NY 13778 Publication Number 1130682 001G 2022 Dated 23 Sep 2022 18 ELECTRICAL COMPONENTS ...

Page 19: ...49854 09 3 4 LIFT BUTTON PC 3017 1 5 HYDRAULIC POWER PACK 1160927 001 1 6 HARNESS MAIN 1130733 1 7 14 IN BATTERY CABLE 1099187 018 1 8 20 5 IN BATTERY CABLE 1099187 019 1 9 TERMINAL COVER 301253 000 2 10 REMOTE CONNECTOR HARNESS 1130732 1 11 SOLENOID 22226 02 1 12 GROMMET 11813 23 2 13 CABLE CLAMP 15677 11 1 14 FUSE 590 587 105 1 15 STANDOFF 307371 000 1 17 DESCENT VALVE NOT SHOWN PR 8574 1 18 LUG...

Page 20: ...charges for parts involved in the replacement or repair of a defective component will be paid by Lift Rite provided that the replacement or repair is made by an authorized Lift Rite Sales and Service Center Local taxes if any are excluded This warranty is void in the event of defects or damage caused by misuse abuse or accident This warranty does not cover oil leaks adjustments or loose hardware L...

Page 21: ...re that each operator has successfully completed the training required by this paragraph l 1 ii Trainees may operate a powered industrial truck only under the direct supervision of persons who have the knowledge training and experience to train operators and evaluate their competence and where such operation does not endanger the trainee or other employees l 2 i A B Training shall consist of a com...

Page 22: ... shall not be permitted n 9 If at any time a powered industrial truck is found to be in need of repair defective or in any way unsafe the truck shall be taken out of service until it has been restored to safe operating condition p 1 Any power operated industrial truck not in safe operating condition shall be removed from service All repairs shall be made by authorized personnel q 1 All parts of an...

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Page 24: ...Lift Rite Tel Toll Free from USA 1 800 558 6012 Greene NY 13778 Publication Number 1130682 001G 2022 Dated 23 Sep 2022 Part Kit Number 1357098 001 ...