Lincoln Electric 95032101NG, Safety Instruction For Use And Maintenance

Page 1: ...POSIMATIC PS03 SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE POSIMATIC PS03 W000385391 POSIMATIC PS03 PLASMA 95032101NG EDITION EN Instructions for use REF 8695 6642 REVISION C DATE 11 2018 Original in...

Page 2: ...Please refer to the enclosed CE declaration to identify the directives applicable to it The manufacturer will not be held responsible where items not recommended by themselves are associated with this...

Page 3: ...ENDATIONS 3 C DESCRIPTION 4 1 DESCRIPTION 4 2 DETAILED DESCRIPTION 8 D ASSEMBLY INSTALLATION 14 1 HANDLING THE POSIMATIC 14 2 PUTTING IN PLACE 15 3 FIXING THE POSIMATIC 15 4 ELECTRICAL CONNECTIONS 15...

Page 4: ...urrent speed pressure etc whether analog or digital should be considered as indicators For operating instructions adjustments troubleshooting and spare parts see safety instructions for use and mainte...

Page 5: ...IDENTIFICATION Please enter the number of your machine in the following box Quote this information in all correspondence 1 Manufacturing factory code 4 Year manufactured 2 Manufacturing year code 5 P...

Page 6: ...rovided for that purpose in the frames Before using the machine make sure that all the guards are in place All guard covers must be screwed in Only authorised personnel may access electrical cabinets...

Page 7: ...g make sure that the ground of the power source is connected to the piece before you start welding Never modify the machine The positioner is not designed for anchoring or lifting equipment The use of...

Page 8: ...est position a Main characteristics POSIMATIC PS03 POSIMATIC PS03 PLASMA All positions load Kg 300 300 Maximum tilt torque m kg 100 100 Time for 135 s 31 31 Table tilt angle 135 135 Tilt axis plate di...

Page 9: ...8695 6642 C C DESCRIPTION POSIMATIC PS03 C 5 b Dimensions and space requirements POSIMATIC PS03...

Page 10: ...e tilting torque Admissible load in daN Y1 in relation to the distance in mm L1 of the part centre of gravity in relation to the surface of the plate Z1 Authorized area Z2 Prohibited area vertical pla...

Page 11: ...agram of the rotating torque Admissible load in daN Y2 in relation to the distance in mm L2 between the centre of gravity and the rotation axis Z1 Authorized area Z2 Prohibited area vertical plate Y2...

Page 12: ...ame M1 in which the tilting mechanical M2 components are mounted It supports the rotating plate M9 The frame M1 supports also The tilting gearbox M3 The electrical cabinet E1 The tilting frame M2 supp...

Page 13: ...easy attachment of parts to be welded Grooves are provided to accommodate bolts in such a maner that bolts cannot be accidently remove from the slots The central hole 40 is extended by a tube that ru...

Page 14: ...Motor M6 Gearbox M7 Drive gear M8 Cogged ring A wheel and worm reduction gear E5 M6 transmits the rotation movement to the cogged ring M8 through the drive gear M7 Speed control is made via a potentio...

Page 15: ...gear M5 Cogged quadrant M12 Trunnions A wheel and worm reduction gear E4 M3 transmits the rotation movement to the cogged quadrant M5 through the drive gear M4 The box M2 is hinged on two horizontal t...

Page 16: ...he capacity of this welding ground connection 500A for a 100 duty factor is such that it enables nearly all welding processes to be used except that under conducting flux which requires higher current...

Page 17: ...g limit switch Two limit switches E7 switch off motor power supply when the mobile sub assembly reaches the extreme position 0 and 135 M11 Toothing protective A toothing protective M11 keeps the opera...

Page 18: ...G THE POSIMATIC Sling the POSIMATIC in its wooden packaging as indicated in the drawing Unpack the POSIMATIC from its delivery packaging Sling the POSIMATIC always using the slinging eyes which are pr...

Page 19: ...ge admissible daN SPIT Metal 050590 FIX 10 25 10 345 to bis 560 Chemical 051510 CAPSULE MAXIMA M10 050960 TIGES MAXIMA M10X130 12 700 4 ELECTRICAL CONNECTIONS The POSIMATIC is connected electrically t...

Page 20: ...ct the Auto control of POSIMATIC Hold control OPTIONAL 10V SETPOINT Remove the two shunts Connect the external 10v setpoint to terminals 24 and 23 to terminal 23 to terminal 24 To select an operating...

Page 21: ...elements are properly tightened transport may have loosened them especially tilt limit switches check that electrical connections are correct b Checking phase direction check that the electrical conne...

Page 22: ...ic starting up C1 Rotation speed adjustment potentiometer I C2 Power on pushbutton variable drive 0 C3 Power off pushbutton variable drive C4 Switch with three fixed positions for rotation direction T...

Page 23: ...8695 6642 C E OPERATOR MANUAL POSIMATIC PS03 E 19...

Page 24: ...with level control windows filling plugs and drain plugs This reduction gears can operate at an ambient temperature from 0 C to 40 C The bearing of the positioning ring is lubricated with grease Exter...

Page 25: ...ging 1 Unmount the plate 2 Clean the cogging especially the bottom of the teeth 3 Grease the cogging with a brush Grease HPG 400 Positioning ring bearing Grease the bearing withe the help of greasers...

Page 26: ...oose screw it is advised to unmount completely the plate and also check the tightening of the screws that hold the positioning ring on the box WELDING GROUND CONNECTION Check the condition of the cont...

Page 27: ...Positioning ring bearing Grease the bearing withe the help of greasers accessible when plate is unmounted Esso beacon 2 Positioning ring cogging Check the condition of the teeth of the ring and his pi...

Page 28: ...rotation or 148 and 43 left hand rotation to control the operating direction Make the connection with a shunt or external contact see electrical connections When using an external 10V setpoint check t...

Page 29: ...ontact see electrical connections The motor is not powered Check that the thermal relay Q3 has not tripped Then check that the thermal relay is correctly adjusted according to the table below type 03...

Page 30: ...24V too high or too low Check the wiring of the control terminals F1100 F1110 Maximum frequency reached Check the control signals and adjustments Inspect the deceleration gradients P421 P423 and the c...

Page 31: ...rts duly completed Please specify in the Order column the number of parts desired and indicate the type and the serial number of your equipment For items noted on the photos or sketches but not in the...

Page 32: ...F MAINTENANCE 8695 6642 C F 28 POSIMATIC PS03 MECHANICAL PART...

Page 33: ...Motor E5 5700274 Motor 5700277 Adapter flange M6 W000386952 W000386952 Gearbox M10 W000386963 W000386963 Ground connection E4 W000386978 W000386978 Motor M3 W000386953 W000386953 Gearbox M13 W00038697...

Page 34: ...F MAINTENANCE 8695 6642 C F 30 POSIMATIC PS03 ELECTRICAL PART...

Page 35: ...rive for PS03 Plasma 570 0269 RES02 addon for PS03 Plasma A7 W000366020 W000366020 Two fixed pitch selector head A7 W000366042 W000366042 Body A7 W000366044 W000366044 Contact A11 9109 3173 9109 3173...

Page 36: ...F MAINTENANCE 8695 6642 C F 32 POSIMATIC PS03 PERSONAL NOTES Lincoln Electric France S A S Avenue Franklin Roosevelt 76120 Le Grand Quevilly 76121 Le Grand Quevilly cedex www lincolnelectriceurope com...