Lincoln Electric COOLERTIG 3, Operator'S Manual

Page 1: ...IM3083 04 2020 REV01 COOLERTIG 3 OPERATOR S MANUAL Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 263 Bielawa Poland ...

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Page 3: ...IM3083 04 2020 REV01 COOLERTIG 3 OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 263 Bielawa Poland ...

Page 4: ...he table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where Purchased ENGLISH INDEX Technical Specifications 1 Electromagnetic Compatibility EMC 2 Safety 3 Introduction 5 Unpacking 5 Installation on Power Source 5 Installation and Operator Instructions 6 WEEE 8 Spare Parts 8 REACh 8 Authori...

Page 5: ...IG 3 Recommended coolant FREEZCOOL W000010167 COOLERTIG 3 Do not use Pre packaged welding industry coolants These coolants may contain oil based substances which attack the plastic components of the cooler Once added to the cooler these substances are impossible to purge from the water lines and heat exchanger Automotive anti freeze and conductive cooling liquids These coolants will damage the pum...

Page 6: ...controlled equipment Safety and control equipment for industrial processes Equipment for calibration and measurement Personal medical devices like pacemakers and hearing aids Check the electromagnetic immunity for equipment operating in or near the work area The operator must be sure that all equipment in the area is compatible This may require additional protection measures The dimensions of the ...

Page 7: ...MAGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through any conductor creates electric and magnetic fields EMF EMF fields may interfere with some pacemakers and welders having a pacemaker shall consult their physician before operating this equipment CE COMPLIANCE This equipment complies with the European Community Directives ARTIFICIAL OPTICAL RADIATION According with the requirements in...

Page 8: ... holder work clamp or any other electrically live part to touch a gas cylinder Gas cylinders must be located away from areas where they may be subjected to physical damage or the welding process including sparks and heat sources HOT COOLANT CAN BURN SKIN Always be sure coolant is NOT HOT before servicing the cooler SAFETY MARK This equipment is suitable for supplying power for welding operations c...

Page 9: ...center When unpacking the unit avoid thrusting sharp objects through the carton liner which may puncture the plastic reservoir Save the manual instruction and service directory supplied with the COOLERTIG 3 for parts orders and future maintenance service Installation on Power Source The COOLERTIG 3 need to be mounted directly to the chassis of TIG welding power source that lists the COOLERTIG 3 as...

Page 10: ...ection rating of IP23 Keep it dry when possible and do not place it on wet ground or in puddles Locate the machine away from radio controlled machinery Normal operation may adversely affect the operation of nearby radio controlled machinery which may result in injury or equipment damage Read the section on electromagnetic compatibility in this manual Do not operate in areas with an ambient tempera...

Page 11: ...welding output to automatically stop to protect the torch 3 Reservoir for Coolant with Nut The translucent reservoir enables control of value of the coolant 4 Quick Connect Coupling Coolant outlet supplies cool coolant to the torch gun 5 Quick Connect Coupling Coolant inlet takes warm coolant from torch gun 6 Minimum Liquid Level Determine the level of coolant in which the cooler can work Figure 4...

Page 12: ...oolant Wear waterproof gloves and protective eye wear WARNING Before filling the coolant reservoir disconnect cooler s power lead to the power source Warning The cooler can be filled and used only in the horizontal position Use only recommended coolant FREEZCOOL W000010167 see Accessories chapter Do not use pre packaged welding industry coolants These coolants may contain oil based substances whic...

Page 13: ...ng pump and or bleeding the cooling system be sure the reservoir s nut is tightened up Operation of the cooler without the nut is tightened can cause poor cooling efficiency evaporation loss of coolant and low product life The welding set is ready to work Connecting the Cooling System Hoses The power source has to be turned off Connect the outlet hose of torch gun colored or tagged red on most hos...

Page 14: ... Do not touch electrically live parts WARNING Before the case of machine will be removed the machine had to be turned off and the power lead had to be disconnected from mains socket WARNING Mains supply network must be disconnected from the machine before each maintenance and service After each repair perform proper tests to ensure safety WARNING Do not touch electrically live parts Before the cas...

Page 15: ...blockage in hose Avoid kinking or putting sharp bends in water lines Repair leak Fill reservoir Internal water leak Hose clamp loose on one of internal hoses Internal hose punctured Heat exchanger leaking Tighten or replace hose clamp Replace punctured hose with new hose Replace heat exchanger Leak at inlet outlet connector block Hose clamp loose Tighten hose clamp onto hose Torch or gun runs hot ...

Page 16: ...ange in this printing First read the Part List reading instructions above then refer to the Spare Part manual supplied with the machine that contains a picture descriptive part number cross reference REACh 11 19 Communication in accordance with Article 33 1 of Regulation EC No 1907 2006 REACh Some parts inside this product contain Bisphenol A BPA EC 201 245 8 CAS 80 05 7 Cadmium EC 231 152 8 CAS 7...

Page 17: ...English 9 English Accessories W000010167 FREEZCOOL 9 6L W000403580 PRESTOTIG 315 DC TIG DC INVERTER W000403581 CITOTIG 315 DC TIG DC INVERTER ...

Page 18: ...IM3083 04 2020 REV01 COOLERTIG 3 Spare Parts 1 Figure A Machine Assembly 1 Electrical Schematic 3 CODE 50428 3 WEEE 4 Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 263 Bielawa Poland ...

Page 19: ... 34 27 9 Figure A Figure A Machine Assembly Item Description Part Number QTY 1 2 3 4 5 6 7 1 FRONT PANEL R 1019 309 1 08R 1 X 2 STICKER R 0000 025 1R 1 X 3 QUICK CONNECT COUPLING 0744 000 150R 2 X 4 SWITCH S1 1115 270 004R 1 X 5 LAMP H1 0917 421 004R 1 X 6 RESERVOIR R 2013 113 1R 1 X 7 RESERVOIR S NUT 1364 161 008R 1 X 8 BRACKET R 1019 310 1 08R 1 X 9 GASKET S19563 2 X 10 FERRULE R 2013 112 1R 1 X...

Page 20: ...2 033R 1 X 24 FUSE F1 2A 1158 660 010R 1 X 25 BRACKET R 1019 326 1 08R 1 X 26 CABLE CLAMP 1361 599 398R 1 X 27 CABLE BUSH 1361 599 399R 1 X 28 SUPPLY SOCKET X2 1158 641 157R 1 X 29 TRANSFORMER T1 R 4034 108 1R 1 X 30 PLATE R 1012 555 1R 1 X 31 TERMINAL BLOCK X1 1131 990 022R 6 X 32 COVER R 3019 510 1 17R 1 X 33 STICKER R 7040 347 4R 1 X 34 WARNING STICKER NOT SHOWN R 0010 251 1R 1 X 35 STICKER R 7...

Page 21: ...2 1 8 7 X2 R 5041 162 1 GY M2 S2 H1 S1 X2 1 2 3 5 6 7 PE M1 T1 230 V 400 V X1 BR 1 3 2 101 103 102 GY GY 116B 1 102A 102B 0 V F1 2A 101A 101B 101C X1 101B 102 102B 102A Flow Sensor Signal name Pin Number 0 Vac 230 Vac 400 Vac Not connected GND 24 V Cooler Error Not connected PE 1 2 3 4 5 6 7 8 R 7040 677 1 A 1 3 2 4 5 6 2 115A BL BR BL ...

Page 22: ...Liquid Cristal External Electric Cables Capacitors Description Ref FRONT PANEL 1 X COVER 12 28 X BRACKET 7 17 21 X BASE 13 X FAN 14 X X TERMINAL BLOCK 27 X X CORNER CAP 11 X REAR PANEL 19 X SHIELD 15 X RESERVOIR COMPLETE 5 X X PUMP 18 X X X RADIATOR 16 X X X FLOW CENSOR 3 X X X CONNECT COUPLING 2 X LAMP 4 X X SWITCH 3 X X X FUSE SOCKET 20 X X CABLE CLAMP 22 23 X PLATE 26 X TRANSFORMER 25 X X X ...

Page 23: ...Spare Parts Electrical Schematic 5 Spare Parts Electrical Schematic FERRULE 8 9 X GASKET 6 X X POWER LEAD 24 X ...

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