Lincoln Electric Modular Fume Hood, Operator'S Manual

Page 1: ...er Authorized Service and Distributor Locator www lincolnelectric com locator IM10014 A Issue Date Dec 17 Lincoln Global Inc All Rights Reserved For use with machines having Code Numbers AD1234 80 thru AD1234 134 Save for future reference Date Purchased Code ex 10859 Serial ex U1060512345 ...

Page 2: ...N A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual symptoms see your supervisor Perhaps the welding atmosphere and ventilation system should be checked WEAR CORRECT EYE EAR BODY PROTECTION PROTECT your eyes and face with welding helmet properly fitted...

Page 3: ... hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and devices in position and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment 1 e In some cases it ...

Page 4: ...rm to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with suitable non flammable screening and or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal FUMES AND GASES CAN BE DANGEROUS 5 a Welding may produce fumes a...

Page 5: ...ent passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow NFPA 51B Standard for Fire Prevention During Welding Cutting and Other Hot Work available from NFPA 1 Batterymarch Park PO box 9101 Quincy MA 022690 9101 6 j Do not use a welding power source for pipe...

Page 6: ...capture welding fume at or near the arc and filter contaminants out of the air The ventilation or exhaust needed for your application depends upon many factors such as Workspace volume Workspace configuration Number of welders Welding process and current Consumables used mild steel hardfacing stainless etc Allowable levels TLV PEL etc Material welded including paint or plating Natural airflow Your...

Page 7: ...ws org Supplemental Information Not listed Nuisance value maximum is 10 milligrams per cubic meter PEL value for iron oxide is 10 milligrams per cubic meter TLV value for iron oxide is 5 milligrams per cubic meter As respirable dust Subject to the reporting requirements of Sections 311 312 and 313 of the Emergency Planning and Community Right to Know Act of 1986 and of 40CFR 370 and 372 b The PEL ...

Page 8: ...Leg Mounting A 8 Hood Compartment Width 5 or 6 5ft 1 5 or 2m A 9 Modular Fume Hood XL Double Compartment A 10 Modular Fume Hood XL Triple Compartment A 11 Operation Section B Operation B 1 Intended Use B 1 Accessories Section C Options Accessories C 1 Maintenance Section D Service Maintenance and Repairs D 1 Maintenance D 1 Periodic Maintenance D 1 Maintenance Schedule D 2 PARTS LIST PARTS LINCOLN...

Page 9: ... SIZE MINIMUM HOOD SIZE 3 5 X 5 FT 1 X 1 5 M MAXIMUM HOOD SIZE 18 X 18 FT 5 5 X 5 5 M Check the available Product Data Sheets for extensive product specifications RECOMMENDED EXTRACTION CAPACITY 27 44 CFM per ft2 500 800 m3 h per m2 of hood PRESSURE LOSS OVER HOOD Max 1 in WG 250 Pa ...

Page 10: ...brackets I Main frame profiles used as cross profiles If parts are missing or damaged contact your supplier Remove protection foil from roof panels FIGURE A 1 TOOLS UNPACkING Check that the product is complete The Modular Fume hood is built up of the following components sets 4 main frame profiles 2 corner sets 1 corner cover set 1 roof panel set basic Roof panel set s extension for hood compartme...

Page 11: ...t trucks Put some pallets on the forks of one fork lift truck If necessary use additional beams Lift the hood in the middle and place it on the final position MOUNTING POSSIbILITIES Standard hanging by chains chain links min 0 3 in 8 mm to be sourced locally Option standing on legs floor mounting set A combination of both e g 2 chains 2 legs For a hanging mounted configuration check that the roof ...

Page 12: ...AR 1 5m x 4m KIT 62 10 160 50 58 30 156 70 50 73 31 05 31 05 50 73 153 337 AD1234 101 S28058 83 2 FUME HOOD MODULAR 1 5m x 4 5m KIT 62 10 180 18 58 30 176 38 50 73 31 05 31 05 50 73 167 369 AD1234 102 S28058 84 2 FUME HOOD MODULAR 1 5m x 5m KIT 62 10 199 86 58 30 196 06 50 73 31 05 31 05 50 73 180 398 AD1234 103 S28058 85 2 FUME HOOD MODULAR 1 5m x 5 5m KIT 62 10 219 54 58 30 215 74 70 41 31 05 31...

Page 13: ...8 2 FUME HOOD MODULAR 4m x 2 5m KIT 163 54 101 46 159 74 97 66 50 73 40 89 40 89 50 73 219 483 AD1234 117 S28058 99 4 FUME HOOD MODULAR 4m x 3m KIT 163 54 121 14 159 74 117 34 31 05 40 89 40 89 31 05 251 554 AD1234 118 S28058 100 4 FUME HOOD MODULAR 4m x 3 5m KIT 163 54 140 82 159 74 137 02 31 05 40 89 40 89 31 05 287 634 AD1234 119 S28058 101 4 FUME HOOD MODULAR 4m x 4m KIT 163 54 160 50 159 74 1...

Page 14: ...HOOD MODULAR 5 5m x 3m KIT 225 63 121 14 221 83 117 34 31 05 40 89 31 05 31 05 122 67 353 780 AD1234 131 S28058 113 6 FUME HOOD MODULAR 5 5m x 3 5m KIT 225 63 140 82 221 83 137 02 31 05 40 89 31 05 31 05 122 67 400 882 AD1234 132 S28058 114 6 FUME HOOD MODULAR 5 5m x 4 5m KIT 225 63 180 18 221 83 176 38 50 73 40 89 31 05 50 73 122 67 495 1092 AD1234 133 S28058 115 6 FUME HOOD MODULAR 5 5m x 5m KIT...

Page 15: ...me profiles with self tapping screws Use inside corner pieces as template See Figure A 4 FIGURE A 4 Refer to A TOP B BOTTOM and C BOTTOM END markings on the panels for easy identi fication and assembly Remove protection foil from roof panels before assembly Panel identification markings are on the foil and make sure not to remove the foils at one time from all panels this may lead to difficulties ...

Page 16: ...according to Table A 7 TABLE A 7 7 Slide C BOTTOM END roof panel in main frame profile 2 See Figure A 8 Note In case of leg mounting make sure to use cut the C BOTTOM END panel as per figure A 6 8 Apply distance holders to the sides of the C BOTTOM END roof panel 3 See Figure A 8 FIGURE A 8 9 Place a long H profile 10 Place A TOP roof panel Note Use the A TOP panel which has corners cut as per Fig...

Page 17: ... spacers if applicable and C BOTTOM END roof panel at the end with distance holders except for the last A TOP roof panel See Figure A 11 Corner cut out to be added for the last A TOP roof panel as per figure A 5 and in case of leg mounting make sure to use the C BOTTOM END panel with corner cut out as per Figure A 6 FIGURE A 11 18 Mount the remaining inner and outer corner pieces 1 and main frame ...

Page 18: ...le See Figure A 16 c Determine the right distance between the profiles by means of a long H profile See Figure A 17 d Mount two cross profiles on T bracket See Figure A 17 e Place the other T bracket on the loose side of cross profiles to keep them together Do not fasten the screws yet See Figure A 17 f Make sure the cross profiles are precisely square 90 to the main frame profile See Figure A 17 ...

Page 19: ...ideal position of the T brackets by means of the long H profiles to be used between the roof panels d Mount two cross profiles on each T bracket See Figure A 17 e Place the other T bracket s on the loose side of cross profiles to keep them together Do not fasten the screws yet See Figure A 17 f Make sure the cross profiles are precisely square 90 to the main frame profile See Figure A 17 g Finish ...

Page 20: ...t is recommended to call in four persons to hold the legs See Figure A 19 4 Let down the hood easily until it rests on all four legs See Figure A 19 FIGURE A 19 5 Make sure to position the legs as close to the corner pieces as possible preferably using clamps See Figure A 20 6 Fasten the legs to the corner pieces See Figure A 20 FIGURE A 20 7 Place the corner covers See Figure A 21 FIGURE A 21 Mod...

Page 21: ...ation system For recommended extraction capacity and pressure drop data refer to Technical Specifications During installation prevent any ductwork from leaning on the roof panels The profiles on the other hand are strong enough to support the duct INSTALLATION Strip brackets and welding strips 1 Cut the welding strips to the desired length 2 Fasten the welding strips in the brackets See Figure A 2...

Page 22: ...y INTENDED USE The Modular Fume hood has been designed exclusively to capture fume caused by several industrial processes such as robotic welding grinding and cutting It is to be placed over the working area and has to be connected to an external extraction filtration system Using the product for other purposes is considered contrary to its intended use The manufacturer accepts no liability for an...

Page 23: ...oor mounting They are available in various heights B Corner Reinforcement Set To be mounted diagonally between the main frame profiles and the legs to improve the strength of the hood construction Required for leg mounted Modular Fume Hoods XL C Floor mounting set Mounting plate set to fix a leg mounted Modular Fume Hood to the floor Needed if using legs ...

Page 24: ... and cleaning activities are required which are described in this chapter If you observe the necessary caution and carry out the maintenance at regular intervals any problems occurring will be detected and corrected before they lead to a total breakdown The indicated maintenance intervals can vary depending on the specific working and ambient conditions Therefore it is recommended to thoroughly in...

Page 25: ...with a nonaggressive detergent X Lighting fixture Check working light X Automatic damper if any X X Bottom roof panels and extraction slots Check the bottom roof panels and extraction slots of the hood and clean thoroughly X X Top roof panels Clean the inside of the hood and slots by removing top roof panels X Check functionality of the connected automatic damper Every 12 months Every 9 months TAB...

Page 26: ...ve parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa mojada l Aislese del trabajo y de la tierra l Ne laissez ni la peau ni des vêtements mouillés entrer en contact avec des pièces sous tension l Isolez vous du travail et de la terre l Berühren Sie keine stromführenden Teile oder Elektroden mit...

Page 27: ... und Entlüftung des Arbeitsplatzes l Mantenha seu rosto da fumaça l Use ventilação e exhaustão para remover fumo da zona respiratória l Turn power off before servicing l Desconectar el cable de alimentación de poder de la máquina antes de ini ciar cualquier servicio l Débranchez le courant avant l entre tien l Strom vor Wartungsarbeiten abschal ten Netzstrom völlig öffnen Maschine anhalten l Não o...

Page 28: ...stomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any respon sibility for updating or correcting any such information or advice once it has been given nor does the provision of information or advice create expand or alter any warranty with respect to the sale of our products Lincoln Electric is a responsive manufactu...