LinMot 0150-1299, Installation Manual

Page 1: ...NTI AG LinMot Dok Nr 0185 1122 E_3V1_IG_EX_Motors Installation Guide Linear Motors ENG P01 48 EX protected ...

Page 2: ...stic 14 3 6 Thermal behavior 14 3 7 Dimensions 15 3 7 1 PS01 48x240 with bearing PB01 15 3 7 2 PS01 48x240 with bearing flange PB03 16 3 7 3 PS01 48x360 with bearing PB01 17 3 7 4 PS01 48x360 with bearing flange PB03 18 3 8 Marking 19 3 9 Connector assignment 19 3 10 Motor cable 20 3 11 Cabling 21 4 Installation and commissioning 21 4 1 Operating conditions 21 4 2 Mounting the motor 22 4 3 Mountin...

Page 3: ...ion 28 5 Accessories 29 5 1 Slider mounting kit fixed bearing 29 6 Maintenance and test instructions 30 6 1 Maintenance schedule 30 6 2 Cleaning 30 6 3 Cleaning agent 30 6 4 Stator checking 31 7 Storage transport installation height 32 8 Declaration of Conformity 33 9 IECEx Conformity certificate 34 10 EC Type examination certificate 38 ...

Page 4: ...ludes all liability for damages and expenses caused by incorrect use of the products This also applies to false applications which are caused by NTI AG s own data and notes for example in the course of sales support or application activities It is the responsibility of the user to check the data and information provided by NTI AG for correct applicability in terms of safety In addition the entire ...

Page 5: ... occasionally occur zone classification 1 21 2 22 according to DIN EN 60079 14 Explosivity can consist of gases vapours mists and dust The motors are dimensioned for an ambient temperature of 0 C to 50 C The motors are designed for a temperature range of 0 C to 50 C The user determines the operating conditions and thus the maximum surface temperature of the device by means of the specific type of ...

Page 6: ...ution Risk of Electric Shock Before working make sure that there are no high voltages Fast moving machine parts The sliders of LinMot linear motors are fast moving machine parts All necessary precautions must be taken to prevent persons approaching the moving elements during operation provide covers guards etc Automatic restart The motors can start automatically under certain cricumstances If nece...

Page 7: ... demagnetises the magnets Slider Linear motor sliders consist of a high precision thin walled stainless steel tube in which the neodymium magnets are housed The LinMot sliders should be handled with care Avoid contact with other sliders or iron parts as this can damage the magnets and the slider surface Do not grip the sliders with pliers as this can also damage the surface Do not use sliders whic...

Page 8: ...formed only in a clean room with no explosive atmosphere Dangerous ignition sources may arise when disassembling component parts Only original parts from LinMot may be used for commissioning and maintenance work Always make sure that the external ground connection on the motor is connected to the PE of the machine Do not separate when energized Operation is allowed only in conjunction with a tempe...

Page 9: ...upply 3 1 3 Temperature relay Receives values from the Kty temperature sensors mounted on the exterior of the motor under the stainless steel housing In case of a fault overtemperature it initiates the interruption of the power supply to the servo drive Feedback to the machine control system 3 1 4 Linear Motor LinMot motors are direct drive electromagnetic tubular linear motors The main components...

Page 10: ...o a fault state Feedback is provided to the control system The position is sensed by measuring the magnetic field of the slider The stator is encapsulated and welded completely shut ATEX linear motors can be equipped with a copper cooling system as an option 3 2 Exterior view Kty sensors under stainless steel housing Copper tubing for water cooling Stator with windings cast under vacuum Water cool...

Page 11: ...om force liquid cooled N lbf 241 54 18 Force constant N A lbf A 19 1 4 29 Max Current 72VDC A 26 Max Speed 72VDC m s in s 3 4 134 Phase resistance 25 80 C Ohm 1 0 1 2 Phase inductivity mH 1 0 Therm resistance K W Therm time constant sec Stator diameter mm in 60 2 36 Stator length mm in 345 13 58 Stator mass g lb 3710 8 18 Slider diameter mm in 27 0 059 Slider length mm in 500 19 69 620 24 41 710 2...

Page 12: ...arance 500 19 69 0150 1469 PL01 27x620 540 Slider high clearance 620 24 41 0150 1470 PL01 27x710 630 Slider high clearance 710 27 95 0150 1471 PL01 27x800 720 Slider high clearance 800 31 50 0150 1472 PL01 27x920 840 Slider high clearance 920 36 22 0150 1447 PL01 27x1010 930 Slider high clearance 1010 39 76 0150 1473 PL01 27x1220 1140 Slider high clearance 1220 48 03 0150 1587 PL01 27x1400 1320 Sl...

Page 13: ...Therm time constant sec Stator diameter mm in 60 2 36 Stator length mm in 465 18 31 Stator mass g lb 5000 11 02 Slider diameter mm in 27 0 059 Slider length mm in 620 24 41 710 27 95 800 31 50 920 36 22 1010 39 76 1220 48 03 1400 55 12 Slider mass g lb 2530 5 58 2920 6 44 3310 7 30 3830 8 44 4220 9 30 5130 11 31 5910 13 03 Repeatability mm in 0 05 0 0020 Linearity 0 10 Repeatability with EPS mm in...

Page 14: ...ring for PS01 48x SSC Stainless 0150 3739 3 5 Performance characteristic Using the manfucturer s LinMot Designer software download from the link https linmot com download linmot designer the key data corresponding to the required load situation such as peak force nominal force or maximum speed can be calculated and presented 3 6 Thermal behavior The motors are equipped with an external temperature...

Page 15: ...Installation Guide Linear Motors ENG NTI AG LinMot P01 48 EX protected Page 15 40 3 7 Dimensions 3 7 1 PS01 48x240 with bearing PB01 in mm ...

Page 16: ...Installation Guide Linear Motors ENG Page 16 40 P01 48 EX protected NTI AG LinMot 3 7 2 PS01 48x240 with bearing flange PB03 in mm ...

Page 17: ...Installation Guide Linear Motors ENG NTI AG LinMot P01 48 EX protected Page 17 40 3 7 3 PS01 48x360 with bearing PB01 in mm ...

Page 18: ...Installation Guide Linear Motors ENG Page 18 40 P01 48 EX protected NTI AG LinMot 3 7 4 PS01 48x360 with bearing flange PB03 in mm ...

Page 19: ...58 2D Ex tb IIIC T85 C T135 C Db Example of marking for item no 0150 2544 3 9 Connector assignment View Motor connector Plug side Wiring Pin Wire color Ph1 A Red Ph1 B Pink Ph2 C Blue Ph2 D Grey PE PE Green Yellow 5V 1 White Gnd 2 Inner shield Sin 3 Yellow Cos 4 Green Temp 5 Black n c 6 Kty 1 7 Orange Kty 1 8 Brown Kty 2 9 Purple Kty 2 10 Beige 1 2 3 6 4 5 D CB A 7 8 10 9 PE ...

Page 20: ...s for fixed installation 60 mm 2 36 in Minimum bending radius when moving 120 mm 4 72 in Approval UL CSA 300V Material wire isolation TPE Material cable sheath PUR Oil resistance very good Chemical resistance to acids alkalis solvents hydraulic fluid good Outdoor durability very good Flammability flame retardant Ordering information Item Description Item No KS10 EX Y Fe E6k Trailing Chain Cable KS...

Page 21: ...d unintended use the information on the rating plate must be complied with 4 1 Operating conditions Maximum ambient temperature limits are 0 C 50 C The temperature of the cooling fluid must not fall below the ambient temperature as this presents a risk of water condensation See Paragraph 4 8 Liquid cooling Internal temperature sensor error occurs at 85 C or 135 C The max installation altitude is 2...

Page 22: ...front Pos 1 Hexagon head screw M6 x 35 Torque 6 Nm Pos 2 Wiper Pos 3 Bearing ring PB01 or Bearing flange PB03 Pos 4 Sleeve for bearing 2 Installing the external bearing rear The corresponding bearings must be ordered separately A selection can be found in section 3 2 Nut 3 Insert the slider into the stator After installation the notch of the slider is located on the connector side The slider is ma...

Page 23: ... at both ends of the stator The hole pattern is shown on p 15 in the Dimensions section 4 4 Mounting the payload to the slider The load is mounted as a fixed bearing using spherical washers and conical seats see the section on Slider accessories mounting kits To avoid shear force on slider and wear on stator the payload has to be supported by a linear guide When attaching the load the wrench for t...

Page 24: ... guide is attached directly to the end of the slider In order to compensate for misalignment spherical axial bearings consisting of spherical washers and conical seats see the section 5 1 Slider mounting kit fixed bearing are used to connect to the load The mounting kit of slider and an oversized hole for the screw make it possible to adjust a radial and angle offset Mounted payload with radial an...

Page 25: ...e temperature relay can be found in the respective operating instructions LinMot uses the TR210 from Ziehl data sheet at https www ziehl com en products filterP filterG view detail detail 32 as temperature relay The connector assignment of the motor is shown in chapter 3 9 Connect or disconnect the motor plug only when there is no live voltage on the servo drive Use only the original K10 Ex cable ...

Page 26: ...uid cooling motor identification numbers with the suffix FC The heat produced by the motor is dissipated by the liquid cooling If the motor is operated with a liquid cooling the continuous force value increases many times in comparison with the self cooling T_Flow Flow temperature T_Back Return temperature ΔT T_Back T_Flow T_Water T_Flow T_Back 2 Mean coolant temperature Q_Water Flow Δp Differenti...

Page 27: ... W The coolant temperature must not fall below the ambient temperature otherwise there is arisk of condensation When used and stored in a frost prone area corrosion protection e g Clariant has to be added 4 8 2 Determination of water flow Q Example Pv 324 W ΔTWater 6 C QWater 0 7 l min To achieve a very regular cooling of the motor the max difference between flow and return temperature should not ...

Page 28: ...ctogen C Aqua by Clariant Information of the mixing ratio between the cooling medium and the corrosion protection agent can be taken from the manufacturer s instructions Mixing of various corrosion protection agents is to be avoided Corrosion protection products must be matched to the materials of the cooling circuit The cooling system consists of copper tubing 4 8 5 Cooling line connection Two th...

Page 29: ...der to be fixed in the direction of motion It also helps to compensate for radial and angle offset Material Spherical washer conical seat Stainless steel Item Item No Slider Thread d1 d2 d3 h PLF01 28 SS Edelstahl 0150 3297 27mm 28mm M10 10 5mm 0 41in 12mm 0 47in 21mm 0 83in 6 5mm 0 26in Ordering information Item Description Item No PLF01 28 SS Fixed End Washer Set for 27 28 mm sliders SS consisti...

Page 30: ...guaranteed Tightness Check whether the external bearings are still firmly screwed onto the stator without a gap Tightening torque 6 Nm according to section Mounting the motor Case Ensure that no thick layers of dust form on the housing and external bearings Large deposits disturb the heat radiation Ease of movement If friction is noticeable during the movement of the rotor the motor must be switch...

Page 31: ...20 M Kty 1 Pin 7 8 580 20 C Kty 2 Pin 9 10 580 20 C PS01 48x240F EX E FC 0150 1299 Phase1 Phase1 Red Pink Pin A Pin B 1 1 Phase2 Phase2 Blue Grey Pin C Pin D 1 1 5V GND White Inner shield Pin 1 Pin 2 155 Sensor Sine GND Yellow Inner shield Pin 3 Pin 2 33 k Sensor Cosine GND Green Inner shield Pin 4 Pin 2 33 k Temp Sensor GND Black Inner shield Pin 5 Pin 2 10 k Phase GND Pin 1 4 Pin 2 20 M All Pin ...

Page 32: ...l Pin Shield Pin A 10 Housing 20 M Kty 1 Pin 7 8 580 20 C Kty 2 Pin 9 10 580 20 C 7 Storage transport installation height Sliders are to be stored and transported only in the plastic containers with cardboard inlay provided for this purpose or already installed and secured in LinMot P stators Remove the slider from this plastic containers only for assembling The storage area must be dry dust free ...

Page 33: ...50 2544 PS01 48x240F EX E FC 0150 1299 PS01 48x360F EX E 0150 2545 PS01 48x360F EX E FC 0150 1300 konform ist mit den Anforderungen der Richtlinien is conform to the provisions of directives est conformé aux exigences des directives 2014 34 EU ATEX 2014 30 EU EMC gestützt auf die folgenden Normen based on the following standards base aux normes suivants EN 60079 0 12 A11 13 EN 60079 31 14 EN 60079...

Page 34: ...Installation Guide Linear Motors ENG Page 34 40 P01 48 EX protected NTI AG LinMot 9 IECEx Conformity certificate ...

Page 35: ...Installation Guide Linear Motors ENG NTI AG LinMot P01 48 EX protected Page 35 40 ...

Page 36: ...Installation Guide Linear Motors ENG Page 36 40 P01 48 EX protected NTI AG LinMot ...

Page 37: ...Installation Guide Linear Motors ENG NTI AG LinMot P01 48 EX protected Page 37 40 ...

Page 38: ...Installation Guide Linear Motors ENG Page 38 40 P01 48 EX protected NTI AG LinMot 10 EC Type examination certificate ...

Page 39: ...Installation Guide Linear Motors ENG NTI AG LinMot P01 48 EX protected Page 39 40 ...

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