LinMot P01-37S, Installation Manual

Page 1: ...NTI AG LinMot Dok Nr 0185 0002 E_3V1_IG_Linear_Motors_Short_Type Installation Guide Linear Motors ENG P02 23S P01 37S Short type ...

Page 2: ...om slider to slider 13 3 6 2 Minimum distance from slider to metallic parts 13 4 Motor Cable 14 4 1 Technical Data 14 4 2 Motor cable variants 14 4 3 Mounting the motor cable 15 4 3 1 PS02 23Sx80 F 15 4 3 2 PS02 23Sx80F HP K 15 4 3 3 PS01 37Sx60 120 F HP N 16 5 Accessories 18 5 1 Slider mounting kits 18 5 1 1 Fixed bearing 18 5 1 2 Floating bearing 18 5 1 3 Complete mounting kit 19 6 Maintenance a...

Page 3: ...Installation Guide Linear Motors ENG NTI AG LinMot P02 23S P01 37S Short type Page 3 30 8 4 Stator PS01 37Sx120F HP N 27 9 Declaration of Conformity and CE marking 28 10 CB Test Certificate 29 ...

Page 4: ...g products excludes all liability for damages and expenses caused by incorrect use of the products This also applies to false applications which are caused by NTI AG s own data and notes for example in the course of sales support or application activities It is the sole responsibility of the user to check the information and information provided by NTI AG regarding their safety relevant correctnes...

Page 5: ...ces Caution Risk of Electric Shock Before working make sure that there are no high voltages Fast moving machine parts The sliders of LinMot linear motors are fast moving machine parts All necessary precautions must be taken to prevent persons approaching the moving elements during operation provide covers guards etc Automatic restart The motors can start automatically under certain cricumstances I...

Page 6: ...hich demagnetises the magnets Slider Linear motor sliders consist of a high precision thin walled stainless steel tube in which the neodymium magnets are housed The LinMot sliders should be handled with care Avoid contact with other sliders or iron parts as this can damage the magnets and the slider surface Do not grip the sliders with pliers as this can also damage the surface Do not use sliders ...

Page 7: ...Motors 10 C 110 C Internal temperature sensor error occurs at Standard motors 90 C HP High Performance Motors 120 C 3 2 Instructions for installing the linear motor Please attend to the safety instructions in chapter 2 during the assembling 1 Clean the slider with a paper towel 2 Lubricate the slider in accordance with the lubrication order see the section 6 3 3 Insert the slider in regular direct...

Page 8: ... the cable connector or cable exit 3 3 Mounting the payload to the slider The load is mounted as a fixed bearing using spherical washers and conical seats see the section 6 To avoid shear force on slider and wear on stator the payload has to be beared by a linear guide When attaching the load the wrench for tightening the load must be used only on the load facing side of the slider Avoid torsional...

Page 9: ...r is fixed and the slider is the moving part The load borne by a linear guide is attached directly to the end of the slider In order to compensate for misalignment spherical axial bearings consisting of spherical washers and conical seats see the section Slider mounting kits are used to connect to the load The mounting kit of slider and an oversized hole for the screw make it possible to adjust a ...

Page 10: ...d to the stator which is mounted on a linear guide In order to avoid an overconstrained bearing mount and compensate for alignment errors the slider may be mounted on one end in a fixed bearing with a spherical axial bearing On the opposite end the slider is mounted in a floating bearing Mounting kits are available for mounting the slider see the section Slider mounting kits Stator Slider Spherica...

Page 11: ... If moving stator application is used the minimum bending radius of the motor cable should be adhered to See chapter Cable section Technical Data 1 Mount stator to its support bearing 2 Placing a spacer Put a spacer wood plastic aluminium with thickness 15 mm between slider and linear guide The spacer prevents injuries to the hands and damage to the slider surface 3 Insert slider into stator ...

Page 12: ...ot tighten the screw yet 5 Mount floating bearing Do not tighten the screw The slider is allowed to extend into the floating bearing no more than 15 mm 6 Move stator back end to the fixed end of slider center slider in stator and tighten the screw 7 Move stator front side to the floating bearing and tighten screws After the installation of the slider a safety label must be placed close to the slid...

Page 13: ...0 mm The data are measured from slider center to slider center 3 6 2 Minimum distance from slider to metallic parts When installing linear motors in modules with metal parts near the slider undesired forces can arise due to magnetic attraction or eddy currents These generally manifest as erratic and jerky positioning or reduced dynamics of the linear motor In order to avoid this minimum distances ...

Page 14: ...altbar 25 mm 1 in 25 mm 1 in 30 mm 1 2 in 30 mm 1 2 in Minimum bending radius when moving 25 mm 1 in 50 mm 2 in No Torsion Not for moving cable application 60 mm 2 4 in No Torsion 60mm 2 4in Max Torsion 270 per 0 5m Approval UL CSA 300V Cable material according to UL UL CSA 300V UL CSA 300V Material Wire insulation Polyester TPE TPE U TPE E TPE E Material Cable sheath PUR PUR PUR PUR Maintain the ...

Page 15: ...Cable relief 2 Connector 3 Flatcable Mounting instruction Insert the flat cable into the connector with the contacts facing upwards and the blue reinforcing foil facing downwards Then plug on the cable relief 4 3 2 PS02 23Sx80F HP K Cable outlet to the front Position Description 1 M2 5 x 12 2 Cover 3 M2 5 x 6 4 Shielding and cable relief 5 Cable with connector ...

Page 16: ...ielding and cable relief 7 Cable with connector 4 3 3 PS01 37Sx60 120 F HP N Depending on the direction of the cable exit it may happen that the cables are above the screw holes It is important to ensure that the screw holes are free before srewing It is important to ensure that the cable relief must be positioned differently depending on the direction of the cable outlet Cable outlet to the front...

Page 17: ... x 10 4 Shielding and cable relief 5 Cable with connector Cable outlet to right left side Position Description 1 M2 5 x 12 2 M2 5 x 10 3 Cover 4 M2 5 x 12 5 M2 5 x 10 6 Shielding and cable relief 7 Cable with connector Ordering information Description Description Description PSM01 37S Spare part kit incl Pos 2 and 3 with srews 0150 3469 ...

Page 18: ...sate for radial and angle offset Material Spherical washer conical seat case hardened steel Item Item No Slider Thread d1 d2 d3 h PLF01 12 0150 3085 12mm M5 5 2mm 0 20in 6 0mm 0 24in 10 5mm 0 41in 3 2mm 0 13in PLF01 20 0150 3083 20mm M8 8 4mm 0 33in 9 6mm 0 38in 17mm 0 67in 5 5mm 0 22in 5 1 2 Floating bearing Floating bearing assembly that permits radial adjustment of slider position and permits a...

Page 19: ...3084 20mm M5 20mm 0 79in 23mm 0 90in 30mm 1 18in 37mm 1 46in 20mm 0 79in 5 1 3 Complete mounting kit This kit provides one set of mounting parts for each end of the slider Ordering information Item Description Item No PLM01 28 MK Mounting kit for PL01 28 slider composed of 1 Spherical washer conical seat 0150 3083 1 Floating Bearing 0150 3084 1 Socket hd cap screw DIN 912 M8 L 35 mm L 1 38 in 4 So...

Page 20: ...N PIN Wire PIN Wire PIN Wire Phase1 12 13 1 red 4 red Phase1 3 4 4 pink 3 pink Phase2 10 11 2 blue 2 blue Phase2 1 2 5 grey 1 grey 5V 5 9 white A white GROUND 7 8 brown B Inner shield Sensor Sin 9 6 yellow C yellow Sensor Cos 8 7 green D green Temp sensor 6 10 black E black SHIELD of stator and stator cable No shield Case cable relief shield Case cable relief Outer shield Connector on the stator c...

Page 21: ...osine GND Green Brown Pin 7 Pin 8 37 5 k Temp Sensor GND Black Brown Pin 10 Pin 8 10 5k 20 M Phase GND Pin 1 2 4 5 Pin 8 20 M All Pin Shield Pin 1 10 Housing 20 M PS01 37Sx60F HP N 0150 1295 Phase1 Phase1 Red Pink Pin 4 Pin 3 2 9 Phase2 Phase2 Blue Grey Pin 2 Pin 1 2 9 5V GND White Inner shield Pin A Pin B 155 Sensor Sinus GND Yellow Inner shield Pin C Pin B 33 k Sensor Cosine GND Green Inner shie...

Page 22: ...6 3 2 Inspection Inspections have to be executed according to the operating condition and the load of motors Following points have to be checked during inspection a Is a film of lubricant on the slider If not Lubrication b Is the wiper if existent without visible wear If not Replace wipers c Is the lubricant homogeneous and not decomposed In case of negation Cleaning stator slider Lubrication d Ca...

Page 23: ...ers with cardboard inlay provided for this purpose or already installed and secured in LinMot P stators Remove the slider from this plastic containers only for assembling The storage area must be dry dust free frost free and vibration free The relative air humidity should be less than 95 Prescribed storage temperature 15 C 70 C The motor must be protected against extreme weather conditions The air...

Page 24: ...Installation Guide Linear Motors ENG Page 24 30 P02 23S P01 37S Short type NTI AG LinMot 8 Dimensions 8 1 Stator PS02 23Sx80 F in mm ...

Page 25: ...Installation Guide Linear Motors ENG NTI AG LinMot P02 23S P01 37S Short type Page 25 30 8 2 Stator PS02 23Sx80F HP K in mm ...

Page 26: ...Installation Guide Linear Motors ENG Page 26 30 P02 23S P01 37S Short type NTI AG LinMot 8 3 Stator PS01 37Sx60F HP N Cable outlet right Cable outlet front Cable outlet left in mm ...

Page 27: ...Installation Guide Linear Motors ENG NTI AG LinMot P02 23S P01 37S Short type Page 27 30 8 4 Stator PS01 37Sx120F HP N Cable outlet right Cable outlet front Cable outlet left in mm ...

Page 28: ...0 F AGI 0150 1273 PS02 23Sx80F HP K AGI 0150 2788 PS01 37Sx60 HP N 0150 1295 PS01 37Sx60 HP N AGI 0150 2549 PS01 37Sx120F HP N 0150 1296 PS01 37Sx120F HP N AGI 0150 2550 PL01 Slider all dimensions PL02 Slider all dimensions konform ist mit den Anforderungen der Richtlinien is conform to the provisions of directives est conformé aux exigences des directives 2014 30 EU EMC gestützt auf die folgenden...

Page 29: ...Installation Guide Linear Motors ENG NTI AG LinMot P02 23S P01 37S Short type Page 29 30 10 CB Test Certificate ...

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