LinMot P01-48-HP-SSCP, Installation Manual

Page 1: ...NTI AG LinMot Dok Nr 0185 0145 E_1V0_IG_Linear_Motors_P01 48 HP SSCP Installation Guide Linear Motors ENG P01 48 HP SSCP ...

Page 2: ...er 13 3 7 1 Minimum Distance from Slider to Slider 13 3 7 2 Minimum Distance from Slider to metallic Parts 13 4 Electrical Connection 14 4 1 Motor Cable 14 4 1 1 Technical Data 14 4 2 Connectors 15 4 2 1 Pin Assignment Linear Motor 15 5 Accessories 16 5 1 Motor Cables 16 5 2 Bearing Kit 18 5 2 1 Mounting 18 5 3 Slider Mounting Kits 18 5 3 1 Fixed Bearing 18 5 3 2 Floating Bearing 19 6 Maintenance ...

Page 3: ...Installation Guide Linear Motors ENG NTI AG LinMot P01 48 HP SSCP Page 3 26 8 2 1 Slider HP HCR 23 9 Declaration of Conformity and CE marking 24 10 CB Test Certificate 25 ...

Page 4: ...ucts excludes all liability for damages and expenses caused by incorrect use of the products This also applies to false applications which are caused by NTI AG s own data and notes for example in the course of sales support or application activities It is the sole responsibility of the user to check the information and information provided by NTI AG regarding their safety relevant correctness In a...

Page 5: ...ution Risk of Electric Shock Before working make sure that there are no high voltages Fast moving machine parts The sliders of LinMot linear motors are fast moving machine parts All necessary precautions must be taken to prevent persons approaching the moving elements during operation provide covers guards etc Automatic restart The motors can start automatically under certain cricumstances If nece...

Page 6: ...emagnetises the magnets Slider Linear motor sliders consist of a high precision thin walled stainless steel tube in which the neodymium magnets are housed The LinMot sliders should be handled with care Avoid contact with other sliders or iron parts as this can damage the magnets and the slider surface Do not grip the sliders with pliers as this can also damage the surface Do not use sliders which ...

Page 7: ...ate the slider Sliders with a length of more than 500 mm are lubricated with a grease quantity of 4 g approx hazelnut per meter Shorter sliders are inserted without lubrication The grease can be applied by hand or with a soft paper towel Always observe the specified grease quantity Over lubrication leads to a gumming of the grease which appears particularly at higher operating temperatures Insert ...

Page 8: ...s aligned flat and screwed to the base using the threaded holes on the underside of the motor The positions of the threaded holes are shown in section 8 Dimensions Max tightening torque must be observed Thread Max torque for screw M6 6 Nm 3 4 Mounting the Payload to the Slider The load is mounted as a fixed bearing using spherical washers and conical seats see the section Slider mounting kits To a...

Page 9: ...the load the wrench for tightening the load must be used only on the load facing side of the slider Avoid torsional stress on slider note the following figures Incorrect Mounting Torsional stress on slider Correct Mounting Slider Thread Max torque for screw Stainless steel A4 28 mm M10 32 Nm ...

Page 10: ...offset Mounted payload with radial and angle offset 3 6 Moving Stator Installation In moving stator applications the slider is fixed and the stator is the moving part The load is attached to the stator which is mounted on a linear guide In order to avoid an overconstrained bearing mount and compensate for alignment errors the slider may be mounted on one end in a fixed bearing with a spherical axi...

Page 11: ...ving stator application is used the minimum bending radius of the motor cable should be adhered to See chapter Motor cable section Technical data Mount stator to its support bearing Placing a spacer Put a spacer wood plastic aluminium with thickness 20 mm between slider and linear guide The spacer prevents injuries to the hands and damage to the slider surface Insert slider into stator ...

Page 12: ...ighten the screw yet Mount floating bearing Do not tighten the screw The slider is allowed to extend into the floating bearing no more than 20 mm Move stator back end to the fixed end of slider center slider in stator and tighten the screw Move stator front side to the floating bearing and tighten screws After the installation of the slider a safety label must be placed close to the slider ...

Page 13: ...m 3 15 in PL10 28 70 mm 2 76 in The data are measured from slider center to slider center 3 7 2 Minimum Distance from Slider to metallic Parts When installing linear motors in modules with metal parts near the slider undesired forces can arise due to magnetic attraction or eddy currents These generally manifest as erratic and jerky positioning or reduced dynamics of the linear motor In order to av...

Page 14: ...ry installation The High Flex cable suitable for trailing chains and the robot cable are used for moving cable applications 4 1 1 Technical Data Standard cable High Flex cable Robot cable Cable name K15 04 05 KS10 04 05 KR10 04 05 Minimum bending radius for fixed installation 50 mm 2 in 50 mm 2 in 50 mm 2 in Minimum bending radius when moving Not suitable for applications with moving motor cable 1...

Page 15: ...m No MC01 C f IP69K SSC Motor connector C f IP69k SSC 0150 3306 4 2 1 Pin Assignment Linear Motor Do not connect or disconnect motor when there is power on the servo drive Use only double shielded original LinMot cable Cables from other sources must be checked precisely before commissioning Incorrect connections can destroy the drive and stator Connector Type C Connector Pin Phase1 A Phase1 B Phas...

Page 16: ... Y Fe C SSC Custom length 0150 3630 Item Description Item No KS10 W C SSC 2 Trailing Chain Cable W C SSC 2 m 0150 2675 KS10 W C SSC 4 Trailing Chain Cable W C SSC 4 m 0150 2676 KS10 W C SSC 6 Trailing Chain Cable W C SSC 6 m 0150 2677 KS10 W C SSC 8 Trailing Chain Cable W C SSC 8 m 0150 2678 KS10 W C SSC Trailing Chain Cable W C SSC Custom length 0150 3358 KS10 Y C SSC 2 Trailing Chain Cable Y C S...

Page 17: ...2 KS10 Y Fe C SSC Trailing Chain Cable Y C SSC Custom length 0150 3574 Item Description Item No KR10 W C SSC Robot Cable KR05 W C SSC Custom length 0150 3536 Item Description Item No MC01 W m Motor Connector W m 0150 3140 MC01 Y Fe m Motor Connector Y Fe m 0150 3289 MC01 C f IP69K SSC Motor Connector C f IP69K SSC 0150 3306 K15 04 05 Motor Cable per m 0150 1978 KS10 04 05 Trailing Chain Cable per ...

Page 18: ...Bearing Set for PS01 48x B02 SSCP 0150 4715 5 2 1 Mounting First remove the old wiper rings and the bearing sleeves The wiper rings can easily be pulled out with pliers To do this the bearing sleeves can first be pushed up with a screwdriver and then pulled out with pliers Finally the new bearing sleeves and the wiper rings can be inserted Note that the bearing sleeves are damaged when removed and...

Page 19: ... 0 83in 6 5mm 0 26in 5 3 2 Floating Bearing Floating bearing assembly that permits radial adjustment of slider position and permits a small amount of radial and axial movement Material Housing Stainless steel 1 4305 Bearing Nitrile butadiene rubber Spring steel DIN17223 Item Item No Slider Thread d1 d2 d3 D4 L PLL01 28 0150 3094 28mm M5 28mm 1 10in 32mm 1 26in 40mm 1 57in 48mm 1 89in 20mm 0 79in ...

Page 20: ...of the motors must ensure that the specified maintenance work is carried out The following maintenance schedule is designed for the operating conditions in the food industry with contact of liquid media The inspection cycle is 2 5 million movement cycles or 1500 friction kilometer 6 2 1 Maintenance Schedule When What Task Every 2 5 million movement cycles or 1500 friction kilometer Slider bearing ...

Page 21: ...g information Item Description Item No LU02 08 Lubricant for linear motors 8 g 0150 1953 LU02 50 Lubricant for linear motors 50 g 0150 1954 LU02 1000 Lubricant for linear motors 1000 g 0150 1955 LinMot LU02 Lubricant corresponds to KLÜBERSYNTH UH1 14 31 which was developed for the food processing industry 7 Storage Transport Installation Altitude Sliders are to be stored and transported only in th...

Page 22: ...Installation Guide Linear Motors ENG Page 22 26 P01 48 HP SSCP NTI AG LinMot 8 Dimensions 8 1 Stator 8 1 1 PS01 48x150G HP B02 SSCP C in mm 8 1 2 PS01 48x240F HP B02 SSCP C in mm ...

Page 23: ...rformance 0150 3823 620 PL01 28x710 660 HP Slider High Performance 0150 3824 710 PL01 28x800 750 HP Slider High Performance 0150 3825 800 PL01 28x920 870 HP Slider High Performance 0150 3878 920 PL01 28x1010 960 HP Slider High Performance 0150 3827 1010 PL01 28x1220 1170 HP Slider High Performance 0150 3828 1220 PL01 28x1400 1350 HP Slider High Performance 0150 3829 1400 PL01 28x1610 1560 HP Slide...

Page 24: ...ns sous notre seule responsabilité que le produit Product Item No PS01 48x150G HP B02 SSCP C 0150 4226 PS01 48x240F HP B02 SSCP C 0150 3945 konform ist mit den Anforderungen der Richtlinien is conform to the provisions of directives est conformé aux exigences des directives 2014 30 EU EMC gestützt auf die folgenden Normen based on the following standards base aux normes suivants EN61000 6 2 2016 E...

Page 25: ...Installation Guide Linear Motors ENG NTI AG LinMot P01 48 HP SSCP Page 25 26 10 CB Test Certificate ...

Page 26: ...kerstrasse 2 CH 8957 Spreitenbach Sales Administration T 41 0 56 419 91 91 F 41 0 56 419 91 92 office linmot com Tech Support 41 0 56 544 71 00 support linmot com Web http www linmot com North South America Headquarters LinMot USA Inc N1922 State Road 120 Unit 1 Lake Geneva WI 53147 Sales Administration 262 743 2555 usasales linmot com Tech Support usasupport linmot com Web http www linmot usa com...