LinMot P10-54, Installation Manual

Page 1: ...NTI AG LinMot Dok Nr 0185 0099 E_1V1_IG_Linear_Motors_P10 54 Installation Guide Linear Motors ENG P10 54 P10 54 D24 25 25S ...

Page 2: ... 1 Minimum distance from slider to slider 13 3 7 2 Minimum distance from slider to metallic parts 13 4 Motor Cable 14 4 1 Technical Data 14 4 2 Options of power cable 15 4 2 1 Stator Series P10 54 15 4 2 2 Stator Series P10 54 D2x 15 4 3 Options of sensor cables 15 4 3 1 Stator Series P10 54 15 4 3 2 Stator Series P10 54 D2x 15 4 4 Attaching the cable shielding 16 4 5 Rotatability of motor connect...

Page 3: ...otors 26 6 3 1 Mounting 26 6 3 2 Inspection 26 6 3 3 Cleaning 26 6 3 4 Cleaning agent Lubricant 26 7 Storage transport installation altitude 27 8 Dimensions 27 8 1 Stator 27 8 1 1 PS10 54x120 27 8 1 2 PS10 54x180 27 8 1 3 PS10 54x240 28 8 1 4 PS10 54x300 28 8 2 Slider 28 9 UL Certificate 29 10 Declaration of Conformity and CE marking 31 ...

Page 4: ... products excludes all liability for damages and expenses caused by incorrect use of the products This also applies to false applications which are caused by NTI AG s own data and notes for example in the course of sales support or application activities It is the sole responsibility of the user to check the information and information provided by NTI AG regarding their safety relevant correctness...

Page 5: ... minimum distances Caution Risk of Electric Shock Before working make sure that there are no high voltages Fast moving machine parts The sliders of LinMot linear motors are fast moving machine parts All necessary precautions must be taken to prevent access during operation provide covers guards etc Automatic restart The motors can start automatically under certain cricumstances If necessary a corr...

Page 6: ...ich demagnetises the magnets Slider Linear motor sliders consist of a high precision thin walled stainless steel tube in which the neodymium magnets are housed The LinMot sliders should be handled with care Avoid contact with other sliders or iron parts as this can damage the magnets and the slider surface Do not grip the sliders with pliers as this can also damage the surface Do not use sliders w...

Page 7: ...e safety instructions in chapter 2 during the assembling For maintenance purposes please observe the installation instructions in chapter 6 1 Clean the slider with a paper towel 2 Lubrication of the slider Sliders with a length 500 mm are inserted without lubrication Sliders with a length 500 mm are lubricated with a grease amount of 4 g 0 14 oz per meter which is is about of a hazel nut 3 Insert ...

Page 8: ...provide good heat dissipation Additionally the cooling can be increased by a fan or liquid water cooling so that the continuous power is significantly improved The flange clamp must not deform the stator Do not exceed max torque of 12 Nm Incorrect mounting Small contact area prevents cooling of the linear motor Correct mounting Better heat dissipation with the LinMot flange Correct mounting Forced...

Page 9: ...der front end M10 thread When attaching the load the wrench for tightening the load must be used only on the load facing side of the slider Avoid torsional stress on slider note the following figures Incorrect mounting Torsional stress on slider Correct mounting Slider Thread Max torque for screw Dry 28 mm M 10 42 Nm ...

Page 10: ...t Mounted payload with radial and angle offset 3 6 Moving stator installation In moving stator applications the slider is fixed and the stator is the moving part The load is attached to the stator which is mounted on a linear guide In order to avoid an overconstrained bearing mount and compensate for alignment errors the slider may be mounted on one end in a fixed bearing with a spherical axial be...

Page 11: ... If moving stator application is used the minimum bending radius of the motor cable should be adhered to See chapter Cable section Technical Data 1 Mount stator to its support bearing 2 Placing a spacer Put a spacer wood plasic aluminium with thickness 15 mm between slider and linear guide The spacer prevents injuries to the hands and damage to the slider surface 3 Insert slider into stator ...

Page 12: ...ot tighten the screw yet 5 Mount floating bearing Imortant Do not tighten the screw The slider is allowed to extend into the floating bearing no more than 15 mm 6 Move stator back end to the fixed end of slider center slider in stator and tighten the screw 7 Move stator front side to the floating bearing and tighten screws After the installation of the slider a safety label must be placed close to...

Page 13: ... 80 mm 3 15 in PL10 28 70 mm 2 76 in The data are measured from slider center to slider center 3 7 2 Minimum distance from slider to metallic parts When installing linear motors in modules with metal parts near the slider undesired forces can arise due to magnetic attraction or eddy currents These generally manifest as erratic and jerky positioning or reduced dynamics of the linear motor In order ...

Page 14: ...cations Power cable Sensor cable Type KPS07 04 02 KSS05 02 08 KSS05 02 13 Used for PS10 54 PS10 54 D2x PS10 54 PS10 54 D2x Minimum bending radius for fixed installation 70 mm 2 76 in 45 mm 1 75 45 mm 1 75 Minimum bending radius when moving 140 mm 5 52 in No torsion 90 mm 3 54 in No torsion 90 mm 3 54 in No torsion Max Cable length 30 m may be limited by Servo Drive Approval UL CSA 1000V 300V UL CS...

Page 15: ...0 P10 54 8 m 0150 3658 KPS07 04 02 B Tk 12 Power Trailing Chain Cable C1400 P10 54 12 m 0150 3659 4 2 2 Stator Series P10 54 D2x Item Description Item No KPS07 04 02 Tk 10 Power Trailing Chain Cable Tk 10 m 0150 3626 KPS07 04 02 Tk Power Trailing Chain Cable Tk Custom length 0150 3622 4 3 Options of sensor cables 4 3 1 Stator Series P10 54 Item Description Item No KSS 05 02 08 D15s Uk 3 Encoder Tr...

Page 16: ... to be mounted holohedral to the connection part see scheme above The shield connection terminal block is offered as an accessory for power cables and must be ordered separately Item No 0150 3631 However the kind of attaching the cable shielding generally depends on the system of the switchboard manufacturer 4 5 Rotatability of motor connectors The motor connector can be rotated in both directions...

Page 17: ...nance cycles can be extended It also effects that the lubricant is dispensed metered and does not leak outside of the stator The lubricant is less dirty 5 1 1 Overview Pos 1 Pan head screw stainless steel Pos 2 Stator end piece Pos 3 Wiper Pos 4 Bearing bushing Ordering information Item Description Item No PB10 54x120 L Bearing kit for PS10 54x120 0150 3671 PB10 54x180 L Bearing kit for PS10 54x18...

Page 18: ...r as it will go Then screw the end piece together with the 2 pan head screws Tightening torque 1 2 Nm The pan head screws are already coated with Tuflok 3 Dismounting rear bearing set Remove the end piece and the bearing bushing at the front end of the stator Note With the stator P10 54x120 there is only 1 bearing bushing for the whole length 4 Mounting rear bearing set The bearing bushing is push...

Page 19: ...ews 12 Nm 8 85 lbf ft Fan Number Standard 1 Maximum 1 Item Description Weight g Item No PF10 54x140 Flange for PS10 54x120 781 0150 2733 Max Torque Screws 12 Nm 8 85 lbf ft Fan Number Standard 1 Maximum 1 Item Description Weight g Item No PF10 54x200 Flange for PS10 54x180 1132 0150 2734 T Slot 6 mm M4 M5 T Slot 6 mm M4 M5 ...

Page 20: ... 85 lbf ft Fan Number Standard 1 Maximum 2 Item Description Weight g Item No PF10 54x260 Flange for PS10 54x240 1475 0150 2735 Max Torque Screws 12 Nm 8 85 lbf ft Fan Number Standard 2 Maximum 2 Item Description Weight g Item No PF10 54x320 Flange for PS10 54x300 1809 0150 2736 T Slot 6 mm M4 M5 T Slot 6 mm M4 M5 ...

Page 21: ... square nut M4 4 x spacer M4 x 16 0150 5051 5 4 Slider mounting kits 5 4 1 Fixed bearing Slider mounting kit consists of a spring washer a pair of spherical washers and a pair of conical seats It allows the slider to be fixed in the direction of motion It also helps to compensate for radial and angle offset Material Spherical washer conical seat case hardened steel Item Item No Slider Thread d1 d2...

Page 22: ...diene rubber Spring steel DIN17223 Item Item No Slider Thread d1 d2 d3 D4 L PLL01 28 0150 3094 28mm M5 28mm 1 10in 32mm 1 26in 40mm 1 57in 48mm 1 89in 20mm 0 79in 5 4 3 Complete mounting kit This kit provides one set of mounting parts for each end of the slider Ordering information Item Description Item No PLM01 28 MK Mounting kit for PL01 28 slider composed of 1 Spherical washer conical seat 0150...

Page 23: ...her sources must be checked precisely before commissioning Incorrect connections can destroy the drive and stator 6 1 1 Power Connector View Motor connector plug side Pin PS10 54 PS10 54 D24 PS10 54 D25 PS10 54 D25S Wire color Motor cable A Phase U Phase U Phase U red PE PE PE PE yellow green B Phase V Phase V Phase V blue C Phase W Phase W Phase W black previously green 1 n c Pt1000 PTC turquoise...

Page 24: ... do not connect 8 yellow do not connect 9 Pt1000 PTC yellow brown 10 Pt1000 PTC white yellow 11 REF REF black 12 REF REF purple A Hall U Hall U grey red B Hall V Hall V red blue C Hall W Hall W white green Temperature Feedback The resistance of the temperature sensor is emulated and only correctly reproduces the temperature when the sensor power supply is active The connection potentials of the te...

Page 25: ... W Pin B Pin C 5 7 25 C Phase W Phase U Pin C Pin A 5 7 25 C Casing Any phases Casing 200 M 25 C Pt1000 Pt1000 only series D24 Pin 1 Pin 2 20 0 2 k 25 C PTC PTC only series D25 D25S Pin 1 Pin 2 20 0 2 k 25 C PS10 54x240U BL TU 0150 2724 PS10 54x240U BL TU D25 0150 2754 PS10 54x240U BL TU D24 0150 2750 PS10 54x240U BL TU D25S 0150 2784 Phase U Phase V Pin A Pin B 7 5 25 C Phase V Phase W Pin B Pin ...

Page 26: ...ease which appears particularly at higher operating temperatures In this case a complete cleaning of the motor has to be made 6 3 2 Inspection Inspections have to be executed according to the operating condition and the load of motors Following points have to be checked during inspection a Is a film of lubricant on the slider If not Lubrication b Is the wiper if existent without visible wear If no...

Page 27: ...sport installation altitude Sliders are to be stored and transported only in the plastic containers with cardboard inlay provided for this purpose or already installed and secured in LinMot P stators Remove the slider from this plastic containers only for assembling The storage area must be dry dust free frost free and vibration free The relative air humidity should be less than 60 Prescribed stor...

Page 28: ...81 410 16 14 PL01 28x500 420 0150 1382 500 19 69 PL01 28x620 540 0150 1383 620 24 4 PL01 28x710 630 0150 1384 710 27 95 PL01 28x800 720 0150 1385 800 31 5 PL01 28x920 840 0150 1386 920 36 22 PL01 28x1010 930 0150 1387 1010 39 76 PL01 28x1220 1140 0150 1388 1220 48 03 PL01 28x1400 1320 0150 1389 1400 55 12 PL01 28x1610 1530 0150 1390 1610 63 39 PL01 28x1820 1740 0150 1395 1820 71 65 PL01 28x2000 19...

Page 29: ...Installation Guide Linear Motors ENG NTI AG LinMot P10 54 P10 54 D24 25 25S Page 29 32 9 UL Certificate ...

Page 30: ...Installation Guide Linear Motors ENG Page 30 32 P10 54 P10 54 D24 25 25S NTI AG LinMot ...

Page 31: ...25S 0150 2782 PS10 54x240U BL TU D25S 0150 2784 PS10 54x180U BL TU 0150 2723 PS10 54x300U BL TU 0150 2725 PS10 54x180U BL TU D24 0150 2749 PS10 54x300U BL TU D24 0150 2751 PS10 54x180U BL TU D25 0150 2753 PS10 54x300U BL TU D25 0150 2755 PS10 54x180U BL TU D25S 0150 2783 PS10 54x300U BL TU D25S 0150 2785 konform ist mit den Anforderungen der Richtlinien is conform to the provisions of directives e...

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