Lissmac VACUUM DRY 500, Operating Manual

Page 1: ...1 30 OPERATING MANUAL DRY EXTRACTIONS VACUUM DRY 500 LISSMAC Maschinenbau GmbH Lanzstrasse 4 D 88410 Bad Wurzach Telephone 49 0 7564 307 0 Telefax 49 0 7564 307 500 lissmac lissmac com www lissmac com ...

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Page 3: ...564 307 0 Fax 49 0 7564 307 500 lissmac lissmac com www lissmac com Original operating manual State 08 2014 Passing on and duplication of this operating manual in any form as well as the use of the contents are prohibited unless permitted in writing Violations oblige to compensations All rights are reserved in case of a of the registration of a patent utility model or design ...

Page 4: ... the device or other real values result with non observance Request for action of the operator The specified sequence of the action steps facilitates the orderly and safe handling of the machine Handling instructions to the operator The following warning and safety notes were attached to the machine This symbol designates the reference to the operating manual Lubrication point Attachment point for...

Page 5: ...intenance maintenance inspection repair and or transport In addition of the operating manual and the obligatory regulations for accident prevention valid in the user country as well as at the usage location the recognised technical rules for safety and technical work must also be observed required machine In order that the waste water extraction can be operated a LISSMAC joint cutter UNICUT 500 or...

Page 6: ...6 30 Memos ...

Page 7: ...iption 14 2 1 Designation of the machine parts 14 2 2 Technical data 16 3 Commissioning 16 3 1 Connections and operating materials 16 3 2 Install the extraction at the joint cutter 17 3 2 1 Exchange of the dust catching bag 18 4 Transport 19 4 1 Prior to the transport 19 4 2 Maneuvering the joint cutter 19 4 3 Lifting by crane 19 5 Operation 20 5 1 Start preparations 20 5 2 Filter operation 20 5 3...

Page 8: ...nt to the joint cutter UNICUT 500 Closed system which is attached directly to the joint cutter and is driven via a hydraulic interface at the machine Can be converted or upgraded quickly and easily with corresponding accessories such as a special saw blade protection hood and a flange cooling for dry cut Simple emptying of the sawdust and particles by swinging out as well as the exchange of the fi...

Page 9: ...ds wood or large stones Structural changes which change the safety or the type of the execution 1 2 Organisational measures 1 2 1 The operating manual must be kept at hand for every person at the place of work of the machine 1 2 2 Additions to the operating manual are generally accepted legal and other obligatory regulations for accident prevention and for environmental protection which must be ob...

Page 10: ...l persons not working with the machine from the work area Lock the work area if necessary 1 3 6 The operator must ensure with all movements that he does not endanger himself and other persons All obstructions which hinder the work procedure or the implementation of the machine must be removed at the place of work 1 3 8 Work on the electrical equipment on the machine may only be carried out by a qu...

Page 11: ...the dry extraction down immediately and secure it against restarting 1 4 4 4 With malfunctions shut the dry extraction down immediately and secure it Have faults eliminated immediately Electrical installation works may only be accomplished by trained electrical personnel 1 4 4 5 Only use suitable and checked tools 1 4 4 6 Regular control of the entire system 1 4 4 Special work in the context of th...

Page 12: ... arise at the suction blower through excessive movement The dry extraction contains rotating parts therefore ensure during maintenance that the hydraulic unit is switched off the air pressure has been drained and the electric circuit is interrupted The components of the dry extraction are heavy therefore use a lifting apparatus in order to avoid accidents and damages 1 4 6 Electrical energy Only u...

Page 13: ...manufacturing company in this case If the machine is not operated immediately after unpacking it must be protected against humidity and dirt 1 6 Environmental protection Packing material cleaning agents used or remaining operating materials as well as unpacked wear parts such as drive belts or motor oils must be supplied to recycling according to the regulations valid at the place of work for envi...

Page 14: ...r filter Pos 5 Suction hose Ø 100 Pos 6 Protection hood extraction hood with suction connection Pos 7 Hydraulic motor for the compressor Pos 8 C rail Pos 9 Storage support with clamp mounting Pos 10 Compressor Pos 11 Dirt catching pan Pos 12 Replaceable collection bag Pos 13 Clip for bag change Pos 14 Hopper Pos 15 Vessel with filter system 1 2 4 15 13 14 5 6 7 8 9 11 10 12 3 ...

Page 15: ... 17 Upper cover lid Pos 18 Base frame Pos 19 Storage support with clamp mounting Pos 20 Compressed air tank Pos 21 Hydraulic connections Pos 22 Compressed air display approx 8 bar Pos 23 Control for the filter cleaning Pos 24 Snap lock 24 18 17 16 20 23 19 22 21 ...

Page 16: ...l weight 320 kg Technical changes reserved 3 COMMISSIONING 3 1 Connections and operating materials Lubrication points The movable parts must be lubricated at the lubrication points at regular intervals The manufacturer uses a checked heat resistant multi purpose grease with the designation Energrease LS2 BP Hydraulic connection The dry extraction is driven by the joint cutter via the hydraulics an...

Page 17: ...g pins pos 1 with the spring cotter Mount the tensioning strap pos 4 for securing the joint cutter and dry extraction Note All lines must be checked for damages and tightness before commissioning Connect the plug connections pos 5 of the hydraulics with the joint cutter Connect the control voltage pos 6 of the extraction at the plug socket of the joint cutter Mount the suction hose to the suction ...

Page 18: ...of max 70 Switch off the joint cutter Remove the clamp pos 2 from the dry extraction Swing out the swivelling pan via the lever pos 3 Remove the wire basket pos 1 from the dust catching bag Close the dust catching bag with a cable strap and remove it from the swivelling pan Dispose of the dust catching bag in accordance with regulations 2 3 1 4 ...

Page 19: ...to secure the dry extraction against tilting or falling all of the three support legs must be lowered evenly and be clamped firmly Suspend the dry extraction from the crane at the 2 ring bolts pos 1 on the upper cover with a chain suitable for this Use only undamaged slinging means with sufficiently carrying capacity No persons may stay under suspended loads Determine a competent instructor before...

Page 20: ...of the attachments parts 5 2 Filter operation Caution Do no hold and articles or body parts into the suction flow of the dry extraction The dry extraction is exclusively suitable for the dry extraction of cutting dust in connection with air The dry extraction is operated via the joint cutter The compressor must always have sufficient hydraulic oil as otherwise the speed is too low and the compress...

Page 21: ...The falling contamination falls into the dirt collection container and can then be disposed of with the remaining suction dust Note Exchange of the complete filter unit is necessary after 500 operating hours 5 5 Warning lamp excessive temperature compressor If the compressor threatens to overheat the excessive temperature 110 C is indicated by the red warning lamp through flashing Danger The oil c...

Page 22: ...for a smooth operation of the compressor Carry out a visual inspection daily via a sight glass Note The operating pressure is at approx 10bar The pressure display should never drop below 5bar in regular operation A lower pressure is an indication of a leakage Fill level control Manometer ...

Page 23: ... monthly annually clean the machine thoroughly Visual check for recognisable damages and defects Visual inspection of the suction hose and the transitions Switch on the dry extraction before commissioning and drain the condensation water Check seals Check the hydraulic hoses and connections Check the oil level of the compressor Oil change compressor Exchange the cartridge in the air filter every 1...

Page 24: ...os 4 for wear and whether they are connected correctly Note The diaphragm in the valve is broken if the solenoid valve continuously beats in the air The diaphragm must be exchanged If the solenoid valve does not open i e does not admit any air into cleaning system check the opening in the diaphragm pos 6 If it is clogged blow it out and bring a refit diaphragm into the solenoid valve In the case t...

Page 25: ...hem The suction hose or the filter is blocked Clean the suction line Ensure that the filters are not clogged exchange if necessary Pressure loss during suction Reduce the suction height reduce or the check line progress The air valves are faulty in their function Check the air supply to the dry extraction Check whether the air valves open and close have them repaired if necessary Tube lines are cl...

Page 26: ...que in Nm max tightening torque in Nm max tightening torque in Nm M4 3 3 4 8 5 6 M5 6 5 9 5 11 2 M6 11 3 16 5 19 3 M8 27 3 40 1 46 9 M10 54 79 93 M12 93 137 160 M14 148 218 255 M16 230 338 395 M18 329 469 549 M20 464 661 773 M22 634 904 1057 M24 798 1136 1329 M27 1176 1674 1959 M30 1597 2274 2662 ...

Page 27: ... is to serve as proof for already performed maintenance work and as service book All maintenance and service work must be entered as proof Machine type Serial number year of manufacture Date Implemented maintenance or service work Date signature ...

Page 28: ...ics water electricity fuel Guide elements such as guide bars guide bushes guide rails rollers bearings slide protection supports Tensioning elements of quick separating systems Rinsing head seals Slide and roller bearings which do not run in the oil bath Shaft seals and sealing elements Rubbing and overload couplings brake devices Carbon brushes collectors Light release rings Control potentiometer...

Page 29: ... relevant regulations of the guideline 2006 42 EG and 2000 14 EG Manufacturer LISSMAC Maschinenbau GmbH Lanzstrasse 4 D 88410 Bad Wurzach The storage of the technical documentation takes place through LISSMAC Maschinenbau GmbH D 88410 Bad Wurzach Machine description The LISSMAC dry extraction VACUUM DRY 500 exclusively serves for the dry extraction of cutting dust of concrete and asphalt VACUUM DR...

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