LMI ROYTRONIC EXCEL AD9 series, Instruction Manual,Programming Manual

Page 1: ...ROYTRONIC EXCEL Series AD9 Programming Guide Electronic Metering Pumps Instruction Manual Manual No 2032 Rev E Rev Date 06 2019 ...

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Page 3: ...SE MULTIPLY MODE EXTERNAL 10 5 3 PULSE DIVIDE MODE EXTERNAL 11 5 4 ANALOG MODE EXTERNAL 12 5 4 1 Programming the Analog Mode Response Curve 13 5 5 TIMED EVENT MODE INTERNAL 14 5 5 1 Programming Timed Events 15 6 0 ADVANCED CONFIGURATION MENU 16 6 1 SET UNITS16 6 2 SET BATCH MODE 17 6 3 SET PULSE WIDTH 17 6 4 SET LOCK MODE CONFIGURATION 17 6 5 SET CLOCK 18 6 6 PUMP CALIBRATION 19 6 6 1 Single Point...

Page 4: ...ii Instruction Manual LIST OF ILLUSTRATIONS FIGURE 1 ROYTRONIC EXCEL Series AD9 Control Panel 3 FIGURE 2 Single Point Calibration 19 FIGURE 3 Two Point Calibration 19 ...

Page 5: ...le response keypad All external inputs and outputs are opto isolated from the microprocessor This manual is a supplement which describes programming and operation for theAD9 series For complete details on Installation Maintenance and Troubleshooting please refer to the ROYTRONIC EXCEL Instruction Manual P N 2024 SPECIFIC PRECAUTIONS SHOULD BE TAKEN WHEN WORKING WITH ALL LMI METERING PUMPS PLEASE R...

Page 6: ...and empty level shutoff with alarm output 10 Programmable flow monitoring with alarm output with FM ROY 9 DIGI PULSE 11 C o n t i n u o u s n o n v o l a t i l e m e m o r y EEPROM no battery required 12 Remote ON OFF control 13 Remote Internal External mode control 14 Pulse pacing output 15 Universal voltage input 95 240V with automatic line voltage compensation and over voltage protection 16 Pro...

Page 7: ... button will stop the pump The POWER button is also used to prime the pump as described in Sec 4 3 When in a programming screen or a selection menu the POWER button is generally used to enter select the associated item 3 2 MODE SELECTION BUTTON The MODE button is used to enter the main selection menu The MODE button can also often be used to exit the current programming menu Details of its use wil...

Page 8: ...rating mode display 3 6 PUMP ON OFF LED When the pump is started the Pump ON OFF LED will be green when in internal mode and yellow when in an external mode The LED will also briefly pulse OFF during an actual pump stroke When the pump is not running the Pump ON OFF LED will be OFF 3 7 LOW LEVEL INDICATOR LED The Low Level Indicator LED will normally be OFF However in the event that an external le...

Page 9: ...reads 1 SPM then continue to hold it down The display will then show SPH 59 The speed can be further reduced to 1 SPH with the DOWN button 4 3 PRIMING THE PUMP The priming function allows a fixed time prime period of 60 seconds and enables priming of the pump in any control mode To begin priming hold down the POWER button for approximately 5 seconds The pump will begin operating Use the UP and DOW...

Page 10: ... DOWN and MODE buttons simultaneously for about 1 second until the Lock Icon disappears in the Icon Alarm area or until prompted for the unlock pass code see below To enter the unlock pass code use the UP and DOWN buttons to edit each digit Use the POWER button to advance to the next digit If the pass code is incorrect the pump will remain locked NOTE Activating the pump lock is effective immediat...

Page 11: ...st the display will only show configuration information If one or multiple alarm conditions exist the display will alternate every few seconds between showing configuration information and showing alarm information Alarm information will always be preceded by the icon Icon Alarm Area ICON NAME DESCRIPTION Configuration Icon Definitions Table1 Configuration Icon Definitions SECTION 4 OPERATION OF T...

Page 12: ...8 Instruction Manual SECTION 4 OPERATION OF THE SERIES AD9 NAME DESCRIPTION ICON Alarm Icon Definitions Table 2 Alarm Icon Definitions The pump will stop stroking in this condition ...

Page 13: ... the currently selected item NOTE After approximately 2 minutes of inactivity the mode selection menu will automatically close and revert back to the prior display While in this menu all external outputs will return to their default OFF state and all external inputs will be ignored 5 1 MANUAL MODE INTERNAL This mode is used when external devices are not being used to control the pump While in manu...

Page 14: ...ing Stroke Length Stroke Rate Calculated Volume per Pulse Calculated Volume Injected Pulse Multiply Mode Pump OFF Pulse Multiply Mode Processing Pulse 1 Icon Alarm Area The icon indicates the pump is in the pulse multiply mode Depending on advanced pump configuration options and any alarms alerts detected other icons may be present as well see Sec 4 5 2 Stroke Length The numeric stroke length valu...

Page 15: ...ng on advanced pump configuration options and any alarms alerts detected other icons may be present as well see Sec 4 5 2 Stroke Length The numeric stroke length value indicates the current stroke length setting in percent 3 Calculated Stroke Rate Indicates the calculated stroke rate of the pump 0 120 SPM based on the rate of incoming pulses and the divide value 4 Pulses per Stroke Number 1 9999 o...

Page 16: ...any alarms alerts detected other icons may be present as well see Sec 4 5 2 Stroke Length The numeric stroke length value indicates the current stroke length setting in percent 3 Calculated Stroke Rate Indicates the calculated stroke speed of the pump 0 59 SPH 0 120 SPM based on the analog set points and measured current 4 Measured Current Measured current value 0 24 0 mA 5 Theoretical Flow The th...

Page 17: ...he 2 charts below Pa lowest programmed mA value Pb highest programmed mA value The pump will vary its stroke speed linearly between points Pa and Pb based on the mA input signal If the mA input signal exceeds Pb the stroke speed will remain plateau at the speed corresponding to Pb If the mA input drops to less than Pa the stroke speed will remain plateau at the speed corresponding to Pa Regardless...

Page 18: ...oke length setting in percent 3 Next Event Start Day and Time The Day and Time of the next timed event See below for the displayed format The character in this field indicates that no events are enabled see Sec 5 5 1 for event programming information 4 Current Day and Time The current Day and Time see below for time format description 5 Stroke Rate Indicates the stroke speed of the pump 1 59SPH or...

Page 19: ...arameter Modified Parameter Saved Placed Into Edit Mode Display Overview Selection Box Event Enabled Theoretical Flow Stroke Length Stroke Rate Event Start Time Day Event Duration Calculated Volume 1 Selection Box Indicates the currently selected item 2 Day Day of currently displayed event 3 Event Enabled Indicates whether currently displayed event is enabled checked enabled 4 Stroke Length The nu...

Page 20: ...ppearing on the upper or lower right of the display indicates that more icons are available via scrolling NOTE Parameter changes are saved when editing is complete and go into effect immediately After approximately 2 minutes of inactivity the mode selection menu will automatically close and revert back to the most recent control mode display 6 1 SET UNITS Use the UP and DOWN buttons to select the ...

Page 21: ...e width The valid range is 4 mSec 60 mSec in 4 mSec increments Push the POWER button to save the value and return to the advanced configuration menu Use the MODE button to return to the advanced configuration menu without saving changes Display Overview Pulse width in milliseconds 6 4 SETLOCKMODECONFIGURATION This menu is used to select the desired lock mode and to set the pass code when you exit ...

Page 22: ...ection Box Indicates the currently selected item NOTE Make note of the pass code you have selected This will be required to unlock the pump If the pass code is misplaced and the lock is activated the pump must be returned to the factory in order to be reset see Section 4 4 to unlock the pump 6 5 SET CLOCK The clock will only be displayed when operating in Timed Event Mode see Sec 5 5 Use the UP or...

Page 23: ...t Calibration will always result in a larger Calibration Region than the Single Point Calibration When a pump has been calibrated the or icon is displayed in the Icon Alarm area of the display see Sec 4 5 If the stroke length is adjusted outside the calibration region the SL alarm icon will be displayed in the Icon Alarm area of the display Use the UP or DOWN button to select the desired calibrati...

Page 24: ...pump is ready to begin calibration 2 Press the POWER button The pump will begin pulsing Adjust the stroke length knob to the desired setting for calibration Use the UP or DOWN buttons to adjust the stroke speed to the desired setting for calibration Press the POWER button when adjustments are complete The pump will stop pulsing 3 Press the POWER button to begin calibration of the pump The pump wil...

Page 25: ...ll be displayed indicating that the pump is ready to begin calibration of point one 2 Press the POWER button The pump will begin pulsing Adjust the stroke length knob to the desired setting for calibration of point 1 Use the UP or DOWN buttons to adjust the stroke speed to the desired setting for calibration of point 1 Press the POWER button when adjustments are complete The pump will stop pulsing...

Page 26: ...f not a 10 error icon will display 7 Press the POWER button to begin calibration of point 2 The pump will start pulsing The display will begin counting the strokes and displaying the accumulated volume The volume displayed is based upon the pre existing settings Press the POWER button when the desired number of strokes has occurred 8 Use the UP or DOWN buttons to edit the highlighted volume as nec...

Page 27: ...ut Mask configuration menu will display next see Sec 6 7 1 Use the MODE button to return to the advanced configuration menu without making changes Display Overview Configuration Icons Selection Box 1 Configuration Icons Alarm output indicates alarm status Alarm output indicates Internal External Mode status 2 Selection Box Indicates the currently selected item 6 7 1 Configure Alarm Output Mask Use...

Page 28: ... is in an internal mode and the contacts are opened no action will be taken the pump will remain in the pre existing control mode In this case if the pre existing control mode differs from the programmed control mode the pre existing control mode takes priority Conversely if the pump is in an external mode and the contacts are closed no action will be taken Use the POWER button to toggle to parame...

Page 29: ...turn to the advanced configuration menu Example Enabling the Function Example Editing the Missing Pulses Parameter Display Overview Function Enabled Indicator Selection Box Missing Pulses 1 Function Enabled Indicator Check box indicating if DIGI PULSE Flow Monitoring functionality is enabled checked enabled 2 Missing Pulses Number of missing pulses to detect before issuing pump alarm The valid ran...

Page 30: ... MODE button to return to the advanced configuration menu Example Editing Percent of Time Parameter Display Overview Function Enabled Indicator Selection Box Cycle Duration Percent of Time 1 Function Enabled Indicator Indicates if Percent of Time functionality is enabled Off Function OFF Disabled On Function ON Enabled 2 Percent of Time Function ON only Percent of time cycle to enable pump strokin...

Page 31: ... check or uncheck the box Push the POWER button to load factory defaults and return pump to default state see Sec 4 0 Use the MODE button to return to the advanced configuration menu without saving changes Display Overview Confirmation Box 1 Confirmation Box Check this box to confirm operation 6 12 i VIEW PUMP INFORMATION This feature displays the pump firmware version Use the MODE button to retur...

Page 32: ...LMI is a registered trademark of Milton Roy LLC ROYTRONIC EXCEL is a trademark of Milton Roy LLC DIGI PULSE is a trademark of Milton Roy LLC 2015 2011 Milton Roy LLC info lmipumps com www lmipumps com ...