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LUMINELL SWEDEN AB   

 

 

 

 

 

 

 

 

 

 

BY LU

SEARCHLIGHT SYSTEM

 

BY LUMINELL 

 

 

INSTALLATION & USER'S MANUAL

 

 

 

 

 

 

 

 

 

 

 

 

November 2021 
V 1.3 
Doc no:

 

CLN0862 

 

Summary of Contents for SL1

Page 1: ...LUMINELL SWEDEN AB 1 BY LUSEARCHLIGHT SYSTEM BY LUMINELL INSTALLATION USER S MANUAL November 2021 V 1 3 Doc no CLN0862 ...

Page 2: ...is manual was correct at time of publication However as our engineers are always updating and improving our products your system s software might provide a slightly different appearance or modified functionality than presented in this manual If your system lacks any function presented in this manual there is possibly a software update available to resolve this please contact Luminell for more info...

Page 3: ...nalysis evaluation and testing of the products with respect to the relevant specific application or use thereof Luminell shall not be responsible or liable for misuse of the information that is contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us All pertinent state regional and local safety regulations must be observ...

Page 4: ...ware update added other minor changes 1 0 01 02 2021 1 2 Features added surveillance language sync 1 8 22 11 2021 1 3 Feature added Wave compensation links and mail contacts updated to Glamox 1 18 Approvals This document requires following approvals Name Title Anders Holst Technical manager Luminell Sweden AB Markus Lundqvist Product Manager Luminell Sweden AB Aprovals Title Written and approved b...

Page 5: ...LUMINELL SWEDEN AB 5 Table of Contents Connection example 1 default 24Vdc 25 Connection example 2 24Vdc 26 ...

Page 6: ...and 1xOperator panels 29 Light dim level 36 Light beam angel 37 How does it work 38 Change the function shortcuts on the homescreen 40 Set fixed position 41 Modify sweep 42 Start surveillance 43 Modify surveillance 43 Surveillance settings 44 Set surveillance positions 45 Switch system 46 Park all 47 Start Sync 47 ...

Page 7: ...LUMINELL SWEDEN AB 7 ...

Page 8: ...e warranty is conditioned by below mentioned key points Before powering up the unit make sure that The mechanical fundament where the searchlight is placed is robust Outgoing cable radius from the searchlight is smooth and not stressed Ethernet cable not placed together with high power cables Electrical connections are made according to electrical scheme and wiring diagram Length of cables are not...

Page 9: ...hooting of the SL1 searchlight system This manual contains application and functionality descriptions and lists function blocks electrical diagrams input and output signals setting parameters and technical data The manual can be used as a technical reference during the engineering phase installation and commissioning phase and during normal use Obtaining Documentation and Information The latest ve...

Page 10: ...ct serial number Please locate the model plates on the equipment and write down the serial numbers to the fields on the right for future use You can locate the plate by the pictures below SL1 SL1 Operator panel Sn SL1 _______________ Date _______________ HW ver _______________ Sn SL1 OP _______________ Date _______________ HW ver _______________ ...

Page 11: ...eration or maintenance information that is NOT HAZARD RELATED This is not a safety symbol This symbol indicates important notes General warning Symbol followed by accompanying warning text Warning Hot surface avoid touching The LED module becomes hot during prolonged use do not touch the surface but allow to cool for at least 15 minutes before handling Warning Automatic rotation at power on Search...

Page 12: ... injuries The product shall only be used by persons who have fully read and understand the contents of this user manual Ensure that each person who uses the product has read these warnings and instructions and follows them Keep all safety information and instructions for future reference and pass them on to subsequent users of the product The manufacturer is not liable for cases of material damage...

Page 13: ...uminous flux 20 000 lm CRI Min 70 Color temp 6000 K Start up System boot time from power off 30 sec searchlight homing procedure Environmental Operating ambient temperature 25ºC to 55ºC 13 F to 131 F Storage temperature 25 C to 70 C 13 F to 158 F IP class IP66 67 Vibration Designed for IEC 60945 Shock Designed for IEC 60945 Dimensions weight Static size 19 x 40 x 42 cm see drawing in manual for de...

Page 14: ...rating ambient temperature 25ºC to 55ºC 13 F to 131 F Storage temperature 25 C to 70 C 13 F to 158 F IP class IP56 Vibration IEC 60945 Shock IEC 60945 Dimensions weight Static size 19 x 40 x 42 cm see drawing in manual for details Weight 0 5kg Materials Colors Body casing Operator panel made in PC ABS Base bolts Stainless steel AISI 316L 1 4404 A4 Functions Direct button functions Horizontal and v...

Page 15: ...port arms 5 PREPARATION OF THE PRODUCT FOR USE 5 1 UNPACKING THE PRODUCT AND CHECKING THE CONTENTS The system is delivered in a cardboard box containing 1 x SL1 searchlight with 3m powercable and 0 9m circular LAN cable mounted to the searchlight base Make sure the box is placed with the correct side up see the symbols on the box To unpack follow the steps below Accessory box contains 1 x SL1 oper...

Page 16: ...st convenient to transport it in its box where it is most protected Use the carrying handle and be careful when putting it down 2 When the searchlight is unpacked and is to be transported the grip should be as shown in the picture to the right the wiring must be relieved during this transport By mounting four M8 bolts in the base it can be placed upright without damaging protruding wiring or cable...

Page 17: ...tanding or hanging in a foundation using four hex socket threaded rods M8x60 in its base the threaded rods come with the delivery along with washers and lock nuts 1 Apply Loctite 243 or equivalent on the rods screw them into the searchlight base and tighten firmly Let it cure for 30 minutes 2 Mount the foundation isolator gasket ...

Page 18: ...large the holes with file or drill until the bolts fit If the bolts must pass through the roof an appropriate sealant must be used to prevent water penetration into the vessel the gasket delivered with the product should in these cases not be seen as the only seal but should be supplemented with a suitable sealant 4 Mount the supplied washers and lock nuts on the threaded rods and tighten the reco...

Page 19: ...6 Install the Product LUMINELL SWEDEN AB 19 Mechanical drawing SL1 ...

Page 20: ...6 Install the Product LUMINELL SWEDEN AB 20 Mechanical drawing SL1 base measurements ...

Page 21: ...6 Install the Product LUMINELL SWEDEN AB 21 6 2 MECHANICAL INSTALLATION OF OPERATOR PANEL ...

Page 22: ...6 Install the Product LUMINELL SWEDEN AB 22 Mechanical drawing Operator panel ...

Page 23: ...6 Install the Product LUMINELL SWEDEN AB 23 Mechanical drawing Operator panel base ...

Page 24: ...6 Install the Product LUMINELL SWEDEN AB 24 6 3 SL1 ELECTRICAL SL1 electrical system overview ...

Page 25: ...6 Install the Product LUMINELL SWEDEN AB 25 SL1 Electrical connection diagram Connection example 1 default 24Vdc ...

Page 26: ...6 Install the Product LUMINELL SWEDEN AB 26 Connection example 2 24Vdc ...

Page 27: ...6 Install the Product LUMINELL SWEDEN AB 27 Connection example AC using an external PSU optional ...

Page 28: ...6 Install the Product LUMINELL SWEDEN AB 28 SL1 network overview 1xSL1 and 2xOperator panels 1xSL1 and 2xOperator panels connected in a network using internal Ethernet switch ...

Page 29: ...6 Install the Product LUMINELL SWEDEN AB 29 2xSL1 and 1xOperator panels 2xSL1 and 1xOperator panels connected in a network using internal Ethernet switch ...

Page 30: ...lation monitors that use a measurement method in the form of a pulsed voltage applied between supply 0V and ground It is very important to select and or adjust the maximum capacitance for the insulation monitoring device according to the correct total capacitance in the supply network or it will give an incorrect reading or depending on setpoint a false earth fault warning If any of the below sear...

Page 31: ...the light and confirm spot beam working Flood beam working Dimfunction working 5 Network check Operate all searchlights from all Operator panels Center PS SB Aft 6 Name the searchlight 7 Check and adjust Origin Set the park position 8 If more than one searchlight installed Activate Synchronized control and confirm that all searchlights are mowing Pos Check points Yes No Comment 1 Are the outgoing ...

Page 32: ...ack next screen LEFT 8 Undefined symbol button 3 Light dim control 9 Wave compensation tilt ON OFF 4 Light beam angle control 10 Tilt joystick proportional 5 Hold light direction ON OFF not active reserved for future updates 11 Control wheel horizontal 6 OK next screen RIGHT 12 Control wheel light indicator RGB 7 8 6 9 3 4 2 5 10 00 1 11 11 12 11 ...

Page 33: ...election and confirm with OK For all screens The function text is dynamic ie changes depending on whether the function is on or off 2 Horizontal indicator Numerical position indicator Vertical indicator Numerical position indicator 3 Screen number name 4 Status icons The field displays symbols that correspond to the status of a function 5 Name active searchlight Displays the name of the searchligh...

Page 34: ...ght tilt movement can be reversed if decided by operator To revers please see Users menu Joystick direction The default setting joystick forward up light beam down backward down light beam up The joystick will also be used to navigate in menus containing more than one choice Move the joystick up or down to navigate in the menu Warning Automatic rotation at power on Searchlight will start rotating ...

Page 35: ...ng to the following table This indication can be both dimmed and turned off if desired see 7 5 2 Backlight level Functional status Color Note Normal operation Amber orange solid Boot Searching network Blue slowly pulsating Error Red slowly pulsating Button Press OK White Flashes two times Auto function ON Green solid Sweep surveillance wave compensation etc activated ...

Page 36: ...on activated light Warning Optical Radiation This fixture generates powerful visible light Avoid looking directly at the light source as this may injure the eyes Warning Hot surface avoid touching The LED module becomes hot during prolonged use do not touch the surface but allow to cool for at least 15 minutes before handling Light dim level The light dim level is controlled in eight steps by pres...

Page 37: ...ht beam angel Choose between a wide and a narrow light by pressing and holding the light beam button and toggle the joystick up down for the desired beam 8 3 3 2 Illumination presentation Joystick up for Narrow beam Joystick down for wide beam ...

Page 38: ...play and the vertical position field and the control wheel light indicator turns green With the compensation active you can continue to control the searchlight like you would normally do Deactivate by pressing the same button again Wave compensation cannot be combined with other automatic control modes How does it work Internally wave compensation uses an algorithm that solves a geometrical proble...

Page 39: ...or one step functions like position A the button will perform the same task every time its depressed Function that has just been activated or is in operation is highlighted with a green background this applies until the function is canceled or for fixed position if position is changed manually For two step functions such as sweep the button also changes function mode after its activated Start swee...

Page 40: ...programmed see XXXX Function already linked to that button is indicated by an arrow in front of the text Button Function Description Goto park Turn off the light and park in the preset position store park position Start sweep Starts sweep with preset sector size and speed Modify sweep Position A Go to preset position A with stored light settings Position settings Position B Go to preset position B...

Page 41: ...ed manually Set fixed position Press and hold the function button 6 seconds for the position you want to set change When the below menu position settings is shown in the display the searchlight can be moved to the position you wish to store if desired you can also adjust the light dim level and beam angle to be stored for that position Confirm new position setting with OK or exit the menu with Bac...

Page 42: ...wn To interrupt the sweep press Stop sweep or move the wheel in any direction Modify sweep To change the sweep parameters press the Modify sweep button In this menu both sector size and sweep speed can be changed if no changes are made the default sector size is 45 and speed 50 of max speed To step between the parameters use the tilt joystick up down the selected parameter is marked with a blue ba...

Page 43: ...ther with a desired pause time Start surveillance The surveillance function can be activated and deactivated from Sweep screen if a shortcut is created also from the Homescreen Modify surveillance Before the surveillance function can work properly the desired positions and other parameters must be programmed On Sweep screen select Modify surveillance and confirm with OK If it is the first time you...

Page 44: ... reaches the last position and any pause time has elapsed it restarts on position 1 Back forth will loop until interrupted by user Repeat When the searchlight reaches the last position and any pause time has elapsed it reverses back towards position 1 Repeat will loop until interrupted by user Speed This sets the sweep speed between the positions the speed parameter is selected in steps of 5 betwe...

Page 45: ...n is stored the searchlight will move there and activate any stored light parameters To update Position 1 use the control wheel and tilt joystick and operate the light to the new position if desired also adjust the beam angle and dim level Store the new position with OK The control wheel light indicator confirms the position with two white flashes Now the pause menu opens here you set the number o...

Page 46: ... the tilt joystick step up and down in the list to mark the new searchlight to control from the operator panel Confirm the selection with OK Wheel indicator flashes twice The operator panel display now changes to the selected searchlights Homescreen and if an auto function is activated for example sweep this is also displayed if sweep shortcut exists The factory set name is always SL1 so for easy ...

Page 47: ... of a button you can control several SL1s for maximum light output in a master slave network The searchlight you are controlling when the sync is activated is the master and other SL1 searchlights will be slaves and will imitate the positioning and the light control on the master In the NET screen the function is activated deactivated For the sync function to be useful the searchlights must be con...

Page 48: ...with Back Control ratio Control ratio changes the control wheel s ratio in relation to the horizontal rotation of the searchlight 1 1 One turn on the wheel makes one turn on the searchlight 1 2 Two turns on the wheel makes one turn on the searchlight 1 4 Four turns on the wheel makes one turn on the searchlight 1 8 Eight turns on the wheel makes one turn on the searchlight only for finetuning Spee...

Page 49: ...perator panel Currently the following languages are available Q4 2020 English English default Svenska Swedish Norsk Norwegian About Information about the system s hardware and software SYSTEM ID Unique number that identifies the searchlight on the network MAC_ID Unique number that identifies the Operator panel on the network ControlRatio Control ratio setting see 7 5 4 Control ratio OP SW ver Oper...

Page 50: ...ding of temperature and relative humidity in the LED module and the support arm where the mainboard pcb is mounted This data is primarily intended for support purposes where the user may be asked to report these values as part of the troubleshooting 70 3 33 0 16 5 20 0 ...

Page 51: ...in hanging position With the tilt joystick step down in the list to mark Hanging Confirm the selection with OK Wheel indicator flashes twice If the if the searchlight is mounted hanging without a change being made in this menu the movement of the lamp from the operator panel will be inverted 3s Simultaneously press and hold dim and light angle button for 3 seconds to enter Installation menu Mounti...

Page 52: ... overwritten by the new Store origin After installing the SL1 searchlight you need to calibrate the systems horizontal axis From factory we use the searchlight internal sensor as zero reference but after the searchlight has been handled and bolted this reference need to be adjusted we call this to Set the origin This menu is used to calibrate the systems ZERO point for horizontal axis and thereby ...

Page 53: ...mended that the tilt position is pointing slightly down to drain off rain snow etc Name system The dedicated Luminell network can contain several searchlights and operator panels To make the network easy to navigate the corresponding searchlight can be named to a well known and logical identity for the operator The name is set by moving the joystick up and down to select correct character To move ...

Page 54: ...t caustic contains strong solvents such as acetone or thinner base Ensure that the heatsink is kept free of dirt and debris as this affects the cooling capacity Avoid washing the searchlight with high pressure water as this can lead to penetration inside the housing followed by potential electrical and mechanical problem Every six month Make a visual inspection of the searchlight front glass Verif...

Page 55: ...homing calibration by moving both horizontal and vertical axis After homing is ready the panel boot screen will change to control mode and be available for user Wait 20 second for the boot sequence to finish before operating the panel If the boot screen remains longer than a minute 1 Verify that the searchlight is powered and not only the panel 2 Check the ethernet cabling between the searchlight ...

Page 56: ...SION 9 2 COMPUTER REQUIREMENTS A computer that meets the following requirements is required to perform an update Administrator privileges are required to perform the firmware update OS Microsoft Windows 7 SP1 Ultimate Pro Home 32bit 64bit Windows 8 1 32bit 64bit Windows 10 Pro Home 32bit 64bit Interface Ethernet port RJ45 CPU Minimum specifications required by the OS or better Memory Minimum speci...

Page 57: ...LATION 1 Download unzip to your desktop and execute the Luminell setup msi file click Next 2 Install to preselected location or select browse and select an alternative location then click Next Screen images from Windows 10 OS are used in this document as an example ...

Page 58: ...9 FIRMWARE UPDATE LUMINELL SWEDEN AB 58 3 Click next to install 4 When UAC User Account Control opens allow the tool to be installed 5 Upon installation complete close the window ...

Page 59: ...m operator panel and searchlight The update computer s RJ45 network socket must be connected to the searchlight s network so that all connected searchlights and panels can be reached during the update procedure 1 Connect the extra LAN cable included with delivery to the empty LAN port on the operator panel If several SL1 searchlights and or panels are connected in an external Ethernetswitch use a ...

Page 60: ...sion in this device can be updated with a new It is not possible to alter this selection Note Searchlights and panels must be powered to be detected by the tool The update should not be performed while the searchlight is in use Versions available in this release Short description over main changes in this release Scan the network for devices Update all devices in the list that have older versions ...

Page 61: ...efender Firewall will step in and request your permission to open the firewall Allow connection on both Private and Public network for this application Press scan button again 8 A list is presented devices that can be updated is marked with a blue box The SL1 searchlight in the example below contains two updatable boards their present version is older than the version in the firmware tool ...

Page 62: ... computer If the tool time out during the update restart the tool and scan and update again If the tool finalizes the update but doesn t uncheck all the boxes after the process restart the tool and scan again It is very important that all panels and searchlights are powered and connected to the network so that update is performed in all devices if the firmware version so requires If not functions ...

Page 63: ...a static IP setting change during update 1 In Windows find your Ethernet network card in Network connections 2 In the list rightclick on Internet Protocol Version 4 TCP IPv4 select properties 3 Select Obtain an IP address automatically and confirm with OK Update computers Firewall blocking the connection If you use other firewall than Windows Defender temporarily turn it off during update In windo...

Page 64: ... your old searchlight device This product is subject to the European Waste Electrical and Electronic Equipment Directive WEEE in its currently valid version Dispose of this product through an approved waste disposal firm or through your local waste facility Comply with the rules and regulations that apply in your country If in doubt consult your local waste disposal facility Disposal in other Coun...

Page 65: ...le CLN0790 SL1 Foundation isolator gasket CLN0865 9 Tilt belt replacement kit including gasket kit CLS 25804 10 LAN Keystone RJ45 coupler CLN0415 SL1 Installation and User s manual Printed CLN0862 Installation screw kit for SL1 CLN0863 Power Cable M12 3m CLN0791 Installation screw kit for SL1OP CLN0864 Description SL1 Pcs Part SL1 Installation and User s manual Printed 1 CLN0862 LAN Keystone RJ45 ...

Page 66: ...12 Declaration of conformity CE LUMINELL SWEDEN AB 66 12 DECLARATION OF CONFORMITY CE ...

Page 67: ...13 type approval certificate DNV LUMINELL SWEDEN AB 67 13 TYPE APPROVAL CERTIFICATE DNV ...

Page 68: ...13 type approval certificate DNV LUMINELL SWEDEN AB 68 ...

Page 69: ...13 type approval certificate DNV LUMINELL SWEDEN AB 69 NOTES ...

Page 70: ...13 type approval certificate DNV LUMINELL SWEDEN AB 70 NOTES ...

Page 71: ...13 type approval certificate DNV LUMINELL SWEDEN AB 71 NOTES ...

Page 72: ...Luminell Sweden AB Seldonsvägen 8 SE 302 62 Halmstad Sweden Phone 46 35 38280 www glamox com ...

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